Greenheck Fan ERV-521, ERV-581 Troubleshooting Unit, Symptom Possible Cause Corrective Action

Page 33

Troubleshooting – Unit

Symptom

Possible Cause

Corrective Action

 

 

 

 

Blown fuse or open circuit breaker.

Replace fuse or reset circuit breaker and check

 

amps.

 

 

 

 

 

 

Defective motor or capacitor.

Replace.

Blower fails to

 

 

Motor starter overloaded.

Reset starter and check amps.

operate

 

 

Electrical.

Check for On/Off switches. Check for correct

 

 

supply voltage.

 

 

 

 

 

 

Drive.

Check for broken or loose belts. Tighten loose

 

pulleys.

 

 

 

 

 

 

Control power (24 VAC) wiring run is too long

Shorten wiring run to mechanical room or

 

install a relay which will turn unit on/off. Consult

Motor starters

(resistance should not exceed 0.75 ohms).

Factory for relay information.

 

“chatter” or

 

 

Incoming supply power is less than anticipated.

Need to increase supply power or use a special

do not pull in

 

Voltage supplied to starter coil must be within

control transformer which is sized for the actual

 

+10% / -15% of nominal voltage stated on the coil.

supply power.

 

 

 

 

CFM too high.

Check cfm and adjust drives if needed.

 

 

 

 

Static pressures are higher or lower than

If higher, ductwork should be improved.

 

design.

If lower, fan rpm should be lower.

 

 

 

 

Blower rotation is incorrect.

Check rotation and reverse if necessary.

Motor over amps

 

 

Motor voltage incorrect.

Check motor nameplate versus supplied

 

 

voltage.

 

 

 

 

 

 

Motor horsepower too low.

See specifications and catalog for fan curves to

 

determine if horsepower is sufficient.

 

 

 

 

 

 

Shorted windings in motor.

Replace motor.

 

 

 

 

Unit damper not fully open.

Adjust damper linkage or replace damper motor.

 

 

 

 

System static pressure too high.

Improve ductwork to eliminate losses using

 

good duct practices.

 

 

 

 

 

 

Blower speed too low.

Check for correct drives and rpm with catalog

 

data.

 

 

 

 

 

 

Fan wheels are operating backwards.

For 3-phase, see Direction of Fan Wheel

Low airflow (cfm)

Rotation under Unit Start-Up section.

 

 

 

 

Dirty filter or energy wheel.

Follow cleaning procedures in Routine

 

Maintenance section.

 

 

 

 

 

 

Leaks in ductwork.

Repair.

 

 

 

 

Elbows or other obstructions may be

Correct or improve ductwork.

 

obstructing fan outlet.

 

 

 

 

 

 

Belt slippage.

Adjust belt tension.

 

 

 

 

Blower fan speed too high.

Check for correct fan rpm. Decrease fan speed

 

if necessary.

 

 

 

 

 

High airflow (cfm)

Filter(s) not in place.

Install filters.

 

 

 

Insufficient static pressure (Ps) (airflow

Induce Ps into system ductwork. Make sure

 

grilles and access doors are installed. Decrease

 

resistance).

 

fan speed if necessary.

 

 

 

 

 

Always have a completed Pre Start-Up Checklist, unit Start-Up Checklist, and Optional Accessories Checklist prior to requesting parts or service information.

Model ERV Energy Recovery Unit 33

Image 33
Contents Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582 General Safety InformationReceiving Inspection and Maintenance during StorageUnpacking HandlingSupplemental Installation Operation and Maintenance Manuals Table of ContentsInstallation Basic OperationRecommended Roof Opening LiftingCurb Outside Dimensions Curb Outside Dimensions and WeightsRoof Curb Mounting Ductwork ConnectionsRail Mounting / Layout ERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Service ClearancesArrangement a Arrangement B, C or DElectrical Information Field Control Wiring Length/GaugeUnit Accessories ERV-251, ERV-361, ERV-521, ERV-581 ERV-522 Access Panel Description and LocationOutdoor Air Dimensional Data Arrangement C Arrangement D ERV-522 Unit Size Exterior DimensionsOptional Accessories Frost Threshold Temperatures Indoor RH @ 70FFrost Control Application/Operation Economizer Application/Operation Testing Temperature Sensor with OverrideModulating the Wheel Enthalpy Sensor with OverrideVariable Frequency Drives for Energy Recovery Blowers Factory Set PointsDrive Operation Resetting the drive to factory defaults Variable Frequency Drives for Energy Recovery WheelEconomizer Signal Source 10 VDCTransformer Typical Wiring DiagramRotation Sensor Service OutletDirty Filter Sensor CO2 SensorIndicator Lights powered by the ER Unit Remote Control Panel and Wiring SchematicsDay Timer or On/Off Switch Hand/Off/Auto SwitchSensors Mounted by Factory Temperature Sensors 1K Ohm RTDPressure Sensors analog or digital Amp Current Sensors analog or digitalStart-Up Checklist Pre Start-Up Checklist check as items areStart-Up General Start-Up InformationOptional Accessories section Optional Accessories ChecklistEconomizer Application / Operation section Variable Frequency Drives sectionUnit Start-Up Vibration Energy Recovery WheelDrive Belt Air SealsMaintenance Procedures Lubrication Routine MaintenanceFan Belts Fan MotorsDoor Seal Maintenance External Filter MaintenanceEnergy Recovery Wheel Maintenance Internal Filter MaintenanceAccessing the Energy Recovery Wheel in Models ERV-522 Removing the Energy Recovery Wheel in ERV-251Wheel segment removed Cleaning the Energy Recovery Wheel Energy Recovery Wheel BeltEnergy Recovery Wheel Bearing Inside layout of ERV-361 Inside layout of ERV-522 Parts ListSequence of Operation Other AccessoriesBasic Unit Summer OperationTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.