Maytag DN3000, DN5000 manual Installation and Setup Instructions, MDB Units

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INSTALLATION & SETUP

glass door for clear viewing of all products. The machine is set up with: 5 Trays, 9 columns or 6 columns each, 8 products per column. Maximum capacity for DN5000 is 15 cases (360 items) of 20 oz. Product and DN3000 is 10 cases (240 items) of 20oz. product.

INSTALLATION AND SETUP

INSTRUCTIONS

Open the service door on the right side using the key provided in the coin return cup, or if shipped with a locking clip, remove the clip and install the lock.

Ensure the power switch on the AC distribution box is in the off position.

Check that all connectors are firmly seated on the control boards and at the various components on the service door (coin mech, keypad, etc.).

Retrieve the main power plug from the hole in the rear of the vender and plug the cord in a properly grounded 120VAC, 15 Amp receptacle (U.S. and Canada).

Open the service door and apply power to the AC distribution box by means of the rocker switch (if equipped with a bill acceptor, the acceptor should cycle twice). The display on the door should scroll “*/SOFTWARE/REV###.##/ICE COLD COCA- COLA/##.##”, fluorescent lamp should be lit and the cooling unit should start. (Note: There is an approximate 2 minute delay)

IF THE DISPLAY SCROLLS “OUT OF SERVICE”, OR THE COOLING UNIT FAILS TO START, REFER TO THE TROUBLESHOOTING FLOWCHARTS BEGINNING ON PAGE 38.

SERVICE NOTE

Battery Backup

The battery backup is used to retain information programmed in the system (pricing, time, date, etc.) in case of power interruptions, or any time the main power is off. When the vender is shipped, the battery is connected and memory is being maintained. If the vender is to be stored for long periods of time, disconnecting the battery is recommended. The following steps will guide you through this procedure.

Open the service door, turn the main power switch to the off position or unplug the main power harness located on the front of the power box.

Locate the KO control board mounted on the right side wall.

Remove the battery from its holder (B 1).

LOADING

LOADING CHANGE TUBES

MDB UNITS

Open the service door. Enter “TUBEFILL” in programming.

Load the coin mechanism with coins by inserting coins in the separator on the coin mech. Display will show the total number of the coin type being entered as they are installed. (i.e. .05 1, .10 3, .25 8).

Note: A low coin level in the coin tubes will interfere with operation of the bill validator.

(For additional information about coin mechanism refer to the manufacturer’s instructions.)

LOADING PRODUCT

Proper product loading and product sizing to spacer/gate and elevator / conveyor are very important in ensuring problem free vending. Pay close attention to the product’s center of gravity. Regional products are sometimes bottled and/or canned in unique shapes and sizes. These products must be tested for problem-free vending before large quantities are purchased.

Note: Loading should be done as quickly as possible to minimize product/cabinet exposure to warmth and humidity.

Open the service door then open the product compartment glass door.

After loading is finished check the price tags to ensure they correspond to existing products. Pricing labels are located in the service bag shipped with every vender.

Close the product compartment glass door.

Close the service door and lock. Closing the service door will place the machine in service and start the refrigeration cycle.

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Contents Glass Front Vender by Maytag DN5000 Table of Contents Vender Safety Precautions Physical CharacteristicsProduct Identification Receiving Inspection Electric Power NeededCoin Changers & Other Accessories Unpacking the VendersSpace the Vender Placing the Vender on LocationLevel the Vender Loading the VenderInstallation and Setup Instructions MDB UnitsExternal Menu Mode Normal ModeService Mode Programming Menu Error Error RoutineControl Control System Summary Errors Selectsw Select Switch Summary ErrorsChanger Changer Summary Errors Online Online Module Error Bill VAL Bill Validator Summary ErrorsCard RDR Card Reader Summary Errors Rvend Remote Vend Mechanism USD ErrorCoinpayo Coin Payout Routine Refrig Refrigeration Summary ErrorsDNC ERR Dixie-Narco Corporation Summary Errors Tubefill Tube Fill RoutinePassword Password Routine Testmode Test RoutineRelays Relay Test Price Price Setting Routine Cash Cash Counter RoutineSales Sales Counter Routine STS Prog Space to Sales Routine OPTION2CON 2 Configuration Switch 2 Optional Features Enable Config Machine ConfigurationCON 1 Configuration Switch 1 Multi-Price Setting Mode CON 3 Configuration Switch 3 POS MessageCON 8 Configuration Switch 8 Force Vend CON 6 Configuration Switch 6 ReservedCON 7 Configuration Switch 7 Save Credit CON 9 Configuration Switch 9 Multi VendConoverx Allow Consumer Overpay Preview Preview Data Password RoutineChange Correct Change only Control Routine Corr CHG Correct Change ValueTime Time and Date Setting Routine Language Language RoutineStrt TIM Start Lighting Conservation Setting lights off DST Daylight Saving Time SettingEnablex Lighting Conservation Control Enable Routine Strt DAY Day to Start SettingRefrig Refrigeration Routine Degrees Degree Fahrenheit / Celsius Setting Routine Displyx POS Temperature Display Enable RoutineStrt TIM Start Selection Blocking Routine Stop TIM Stop Selection Blocking Routine Strt DAY Day of Week Start SettingStop DAY Day of Week Stop Setting Select Selection To Be Affected By BlockingLightx Lighting / P.O.S. Display Control SELBLCK2 Block Selection Bank 2 RoutineDiscount Discount Setting Routine Override Manual Switch Override Routine Rvndmech Remote Vend Mechanism Routine Grabmode Grabmode Setting Routine Health Health Setting RoutineReturn Return to Sales Mode Enable X Health Enable RoutineRecheckx Recheck Feature Select Selections To Be Affected By Health ProtectionCOCA-COLA Programming Method Quick Reference Menu Prompts Power CleaningEprom Replacement Major Component Description Refrigeration UnitUniversal KO Board 0077-8272CB & Higher Universal KO Board prior to 0077-8272CB Programming Machine Board prior to 0077-8272CB Wiring Diagram 9 Column Wiring Diagram 6 Column Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Conveyor Issues Elevator Issues Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting ICE / Frost on Evaporator Parts Index Machine Front View DN5000 DN3000 Part DescriptionCabinet Detail Cabinet Assembly Export Service Door Front DN5000 & DN3000 Service Door Front CGF Coke DGF Dasani Glass Glass FrontPart Number Part Description Service Door Inside DN5000 & DN3000 Service Door Inside Tray Assembly Gate Assembly with Kicker AC Distribution BOX Domestic Shown DN5000 & DN3000 AC Distribution BOX Elevator DN5000 & DN3000 Elevator Conveyor Conveyor Assembly Wiring not shown Lighting A1A Refrigeration DN5000 & DN3000 Refrigeration Electronics DN5000 & DN3000 Electronics Part Number Part Description NEW RemanufacturedHarnesses Part Part Description From / to NumberLabels / Decals / Misc CGF Coke DGF Dasani Glass FrontScrews and Nuts Screws & Nuts Screws & Nuts Washers / Bolts / Misc Hardware Washers , BOLTS, and MISC. Hardware Washers , BOLTS, and MISC. Hardware

DN5000, DN3000 specifications

The Maytag DN3000 and DN5000 are two robust commercial dishwashers designed to handle the rigorous demands of busy kitchens, making them ideal for restaurants, hotels, and catering operations. What sets these models apart is their combination of efficiency, performance, and durability, which are essential for maintaining high standards of cleanliness and sanitation.

Both the DN3000 and DN5000 feature an advanced wash system that ensures thorough cleaning of dishes, pots, pans, and utensils. The powerful wash pumps are designed to deliver optimal spray coverage, while the stainless steel construction enhances durability and corrosion resistance. This translates into longer-lasting equipment that can withstand the wear and tear of a high-volume environment.

In terms of capacity, the DN3000 can handle up to 300 racks per hour, while the DN5000 steps up the game with a capacity of 500 racks per hour. This makes the DN5000 particularly suited for establishments with heavy dishwashing loads, where speed and efficiency are paramount. Both models are equipped with a built-in booster heater that ensures optimal water temperatures for effective sanitization, which is critical for health and safety compliance.

User-friendly controls are another highlight of these dishwashers. The intuitive digital display allows operators to easily select wash cycles, monitor cycle progress, and troubleshoot issues. Additionally, both models feature automatic drain systems that help prevent clogs and reduce maintenance interruptions.

Energy and water efficiency are also key characteristics of the Maytag DN3000 and DN5000. These dishwashers are designed to minimize water consumption, making them environmentally friendly options that can help lower operational costs. With their ENERGY STAR certification, they meet energy-efficiency guidelines set by the U.S. Environmental Protection Agency.

Both models also come with customizable rack options to maximize washing effectiveness for various types of dishware, from flat dishes to larger pots and pans. Safety features like lockable controls and built-in safety interlocks further enhance operability, providing peace of mind for kitchen staff.

In summary, the Maytag DN3000 and DN5000 dishwashers are engineered for optimal performance in the fast-paced commercial kitchen setting. With their impressive capacity, advanced wash technology, user-friendly controls, and energy efficiency, these models are reliable choices for any food service operation looking to maintain high standards of cleanliness and efficiency.