Vermont Casting 4080, SDVR, PDV20: 3920, 4075 Gasket Replacement, Inspect the Vent System Annually

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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters

NOTE: Shown

without top for

clarity.

ST391a

Fig. 66 Release the latches to release the glass frame.

Gasket Replacement

The PDV20 and SDVR Gas Heaters use a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced. New gasket is available from your dealer.

Shut off the gas supply and allow the stove to cool. Wear safety goggles and a dust mask.

1.Remove the Front, Glass Frame and Glass Panel. (Figs. 65, 66) Remove the old gasket. Use a razor blade to separate the glass and gasket from the frame, and to clean the glass of any remaining cement or bits of gasket. Use a cold chisel if neces- sary.

2.Determine the correct length of gasket by laying it out around the edge of the glass. Allow an extra 1 - 2” (25-50mm). Mark the spot to be cut. Use a utility knife.

3.Starting on a long edge, remove about 6” of the protective paper strip and apply the flat adhesive face of the gasket around the outside-facing edge of the panel. Continue around the panel, applying about 6” at a time and being careful to not stretch the material. Do not overlap the gasket ends. (Fig. 67)

4.Apply a thin bead of high temperature silicone rubber sealant along the inside corner of the glass frame, all around the perimeter. Place the flat gasketed side of the glass panel back into the steel frame. Pinch the rounded inside-facing gasket material to bulk it up.

5.Replace the glass frame and front panel as previ- ously described.

ST179

Fig. 67 Wrap the gasket material around the outside edge of the glass.

Inspect the Vent System Annually

Have the vent system inspected annually by a qualified technician. Shut off the main gas supply before inspect- ing the system. Both the inner exhaust pipe and the outer combustion supply pipe must be checked to confirm that they are unblocked and in good condition.

Check the Gas Flame Regularly

To ensure that the stove is operating properly, check the flames periodically to confirm that they match Figures 50-52. The flames will be blue during the first 15-20 minutes of operation, and will gradually turn to yellow after that.

Do not use your stove if the flame pattern differs from that shown here. Contact your Vermont Castings dealer or a qualified technician for help.

Red Glow

LG140

 

Fig. 68 Correct flame pattern.

Red Glow

LG155

 

Fig. 69 Correct flame pattern, Models 2950, 2951.

20007066

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Contents Pinnacle & Stardance Direct Vent, Rear Vent Gas Heater Table of Contents Installation & Operating Instructions Stove Dimensions Stardance Direct Vent Gas Heater Stove Dimensions Pinnacle Direct Vent Gas HeaterMinimum Clearances to Combustible Materials Clearance RequirementsMantel Clearances Hearth Requirements Gas SpecificationsGas Inlet and Manifold Pressures Input Model Fuel Gas Control BTU/hHorizontal Termination High ElevationsVent Termination Clearances Vertical TerminationLocation of Vent Termination General Venting Information Termination Location Canadian Installations1 US Installations2Termination Clearances Vent Components Install Optional Fan Kit #2960/FK28 InstallationFan Kit Contents Unpack the StoveFor U.S. installations The venting system must Venting System Assembly Direct VentFor Canadian installations The venting system must General InformationThrough Side Wall Vent Termination Below Grade PDV20 with Rear Vent Kit 7TFSRSK installationInstall inner starter pipe and inner elbow Side Wall Termination AssemblyDetermine the vertical pipe length ³⁄₈ x 9³⁄₈ 240 x 240mm Vertical Through the Roof Vent AssemblyFireplace Vent Termination Clearances Vertical Through Existing ChimneyFireplace Vent System Fireplace Installation Requirements PDV20 Fireplace Installation Requirements Sdvr Install ON/OFF Switch R Models only Complete the AssemblyConnect the Gas Supply Line Burner InformationThis completes assembly of the PDV20 and Sdvr stove Install the Front PlateThermostat Connection Use only a thermostat rated for 500 750 millivoltsLogs Install the Log SetFlame Characteristics Flame & Temperature AdjustmentOperation Your First FireCorrect pilot flame pattern. PSE Pilot To Turn Off Gas To Heater Lighting And Operating InstructionsWhat to do if YOU Smell GAS Symptom Possible Causes Corrective Action Troubleshooting / Honeywell #8420 Gas Control SystemTransmitter Operation Off Mode Shut Off ProcedureOn Manual Mode Delay Timer ModeFan Override During Auto Mode Auto ModeChange Between F/C Temperature Units Disable Thermostat FunctionLocal Path Conversion Procedure Conversion PrecautionsAuto Path Fuel Conversion InstructionsPilot Type Models 3920, 3930, 4065, 4070 R Models OnlyAll Models Models 3960, 3970, 4075, 4080 RF Models OnlyConversion to Natural Gas Input BTU/h Conversion to LP Input BTU/hMaintenance Inspect the Vent System Annually Gasket ReplacementCheck the Gas Flame Regularly Wiring Diagrams Stove DisassemblyPinnacle PDV20 / Stardance Sdvr Direct Vent/Rear Vent PDV20 Sdvr DescriptionFuel Conversion Kits Remote Controls Optional AccessoriesFan Kits Screen KitIf Warranty Service is NEEDED… Product Covered by this WarrantyCFM Specialty Home Products

3966, 4080, 3926, 3936, 3960 specifications

Vermont Casting is renowned for its craftsmanship and quality in the hearth industry, particularly with its range of wood and gas stoves. Among its standout models are the 4065, 4075, 4070, 3976, and 3970. Each of these models presents unique features and advanced technologies that cater to a variety of heating needs and preferences.

The Vermont Casting 4065 model is designed with efficiency and usability in mind. Its advanced air management system allows for precise control over combustion, ensuring that homeowners enjoy a longer burn time while minimizing emissions. The large glass door provides an excellent view of the fire, making it a centerpiece in any room. Additionally, the 4065 is built from heavy-duty cast iron, which not only enhances durability but also retains heat longer.

Moving on to the 4075 model, this stove offers an impressive heat output, making it suitable for larger spaces. The 4075 incorporates a unique catalytic combustor, which boosts efficiency by enabling cleaner burns and reducing smoke output. This model also features a user-friendly ash removal system, simplifying maintenance and enhancing user experience.

The 4070 model stands out with its modern design and customizable options. It comes in various colors and finishes, allowing homeowners to tailor it to their interior design style. Like the other models, it emphasizes efficiency with a built-in heat exchanger, maximizing heat transfer to the surrounding space and ensuring optimal comfort.

The Vermont Casting 3976 is a powerhouse of innovation. Equipped with Vermont Casting’s signature cast iron construction, it provides exceptional heat retention and distribution. It features a powerful blower option that can be added for enhanced heat circulation, making it ideal for larger homes or open floor plans. The 3976 also boasts an easy-to-use control panel that allows for intuitive operation.

Finally, the 3970 model is a versatile choice for those seeking a balance of size and efficiency. It offers a compact design without sacrificing performance, making it ideal for smaller rooms. The 3970 includes the same advanced air control system found in larger models, ensuring efficient combustion and heat output.

In summary, Vermont Casting’s 4065, 4075, 4070, 3976, and 3970 models exemplify the perfect blend of traditional craftsmanship and modern technology. With exceptional features such as catalytic combustors, advanced air management, and customizable designs, these stoves offer both aesthetic appeal and functional efficiency, meeting a range of heating needs for contemporary homeowners.