Sharp R-21JCA-F service manual Description and Function of Components

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R-21JCA-F

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

The door is opened by grasping the door handle, refer to Figure D-1.

When the door handle is grasped, the handle lever is pulled. And then the upper and lower latch heads are moved upward by the handle lever, and they are released from the latch hook. Now the door will open.

Handle

Latch Head

Lever

 

 

Latch Hook

Door

Latch Switch

Handle

Lever A

and secondary interlock switch contacts fail to open, the monitor fuse blows simultaneously with closing of the monitor switch contacts.

CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE TEST THE DOOR SENSING SWITCH, P R I M A R Y I N T E R L O C K R E L A Y ( R Y 1 ) , SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER “TEST PROCEDURE”).

NOTE: MONITOR FUSE AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY.

ANTENNA MOTOR

Latch

Secondary

Interlock

Lever

Switch

 

 

Latch Switch

 

Lever B

Latch Head

Monitor

Switch

Latch Switch

Door

Lever C

Sensing

 

Switch

Figure D-1. Door Open Mechanism

DOOR SENSING AND SECONDARY INTERLOCK SWITCHES

The antenna motor rotates the stirrer antenna located on the bottom of the oven cavity, so that the food on the ceramic shelf is cooked evenly during cooking. The antenna motor may turn in either direction.

COOLING FAN MOTOR

The cooling fan motor drives a blade which draws external cool air. This cool air is directed through the air vanes sur- rounding the magnetron and cools the magnetron. This air is channelled through the oven cavity to remove steam and vapors given off from the heating food. It is then exhausted through the exhausting air vents at the oven cavity.

The secondary interlock switch is mounted in the upper posi- tion of the latch hook and the door sensing switch in the primary interlock system is mounted in the lower position of the latch hook. The secondary interlock switch is activated by the latch switch lever A. The latch switch lever A is activated by the upper latch head. The door sensing switch is activated by the latch switch lever C. The latch switch lever C is activated by the lower latch head. When the door is opened, the switches interrupt the power to all high voltage components. A cook cycle cannot take place until the door is firmly closed thereby activating both interlock switches. The primary interlock system consists of the door sensing switch and primary interlock relay located on the control circuit board.

MONITOR SWITCH

The monitor switch is activated (the contacts opened) by the latch switch lever B on the latch hook while the door is closed. The latch switch lever B is activated by the lower latch head. The switch is intended to render the oven inoperative, by means of blowing the monitor fuse, when the contacts of the primary interlock relay (RY1) and secondary interlock switch fail to open when the door is opened.

Functions:

1.When the door is opened, the monitor switch contacts close (to the ON condition) due to their being normally closed. At this time the primary interlock relay (RY1) and secondary interlock switch are in the OFF condition (contacts open) due to their being normally open contact switches.

2.As the door goes to a closed position, the monitor switch contacts are first opened and then the door sensing switch and the secondary interlock switch contacts close. (On opening the door, each of these switches operate inversely.)

3.If the door is opened, and the primary interlock relay (RY1)

MONITOR FUSE

1.The monitor fuse blows when the contacts (COM-NO) of the primary interlock relay (RY2) and secondary interlock switch remain closed with the oven door open and when the monitor switch closes.

2.If the wire harness or electrical components are short- circuited, this monitor fuse blows to prevent an electric shock or fire hazard.

THERMAL CUT-OUT 145˚C (MAGNETRON)

This thermal cut-out protects the magnetron against over- heating. If the temperature goes up higher than 293˚F (145˚C) because the fan motor is interrupted or the ventilation open- ings are blocked, the thermal cut-out will open and line voltages to the high voltage transformer will be cut off and the operation of the magnetron will be stopped. The thermal cut- out will not resume.

THERMAL CUT-OUT 125˚C (OVEN)

The thermal cut-out located on the top of the oven cavity is designed to prevent damage to the oven if the food in the oven catches fire due to over heating produced by improper setting of the cooking time or failure of control unit. Under normal operation, the oven thermal cut-out remains closed. However, when abnormally high temperatures are reached within the oven cavity, the oven thermal cut-out will open at 257˚F(125˚C) causing the oven to shut down. The thermal cut-out will not resume.

NOISE FILTER

The noise filter prevents the radio frequency interference that might flow back in the power circuit.

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Contents Model R-21JCA-F Before Servicing When the testing is completed Dont Touch Before ServicingRequirements Microwave Measurement ProcedureLeakage test Light Duty Commercial Microwave Oven 21JCA-F Foreword Sharp Electronics CorporationMaximum width, depth and height SpecificationGeneral Information Actual capacity for holding food is lessOven Diagram 10 6OFF Condition OperationDescription of Operating Sequence Cooking ConditionFigure O-1 Oven Schematic-OFF Condition FM AMDescription and Function of Components Test Procedure Possible Case Defective Parts Troubleshooting GuideProblem Microwave Output Power Power Transformer TestThermal CUT-OUT Test 125˚C Oven High Voltage Capacitor TestThermal CUT-OUT Test 145˚C Magnetron Primary Interlock System Test Door Sensing SwitchMonitor Switch Test Primary Interlock Relay RY1Before testing Control Panel Assembly TestNoise Filter Test Test Procedures Letter Component Test Relay TestSteps Occurrence Cause or Correction Touch Control Panel Assembly Description of LSIInternal clock oscillation frequency input setting Pin No Signal Description Auto clear terminalPower source voltage Power source voltage +5VServicing of Touch Control Panel Other PrecautionsTouch Control Panel Servicing Servicing ToolsEmploying lead-free solder Precautions for Using LEAD-FREE SolderUsing lead-free wire solder SolderingPower Transformer Removal Component Replacement and Adjustment ProcedureOuter Case Removal Magnetron Removal Control Panel Assembly RemovalOven Lamp and Lamp Socket Removal Cooling FAN Motor Removal Positive Lock Connector NO-CASE Type RemovalAntenna Motor Removal Rear ViewRe-install Power Supply Cord ReplacementRemoval Door Parts Removal After any service, make sure of the following Antenna Motor Shaft ReplacementRemoval Installation of Ceramic Shelf Figure C-10. Stirrer Antenna Assembly InstallationPictorialDiagram HighvoltagecomponentsCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Cabinet Parts Parts ListElectric Parts Control Panel PartsMiscellaneous HOW to Order Replacement PartsDoor Parts SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Packing and Accessories Copyright 2005 by Sharp Corporation ALL Rights Reserved