Sharp R-21JCA-F service manual Test Procedures Letter Component Test, Relay Test

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R-21JCA-F

TEST PROCEDURES

PROCEDURE

LETTER

COMPONENT TEST

6)After that procedure, re-connect the power supply cord.

1.Control Panel

The following symptoms indicate a defective control unit.

1-1 In connection with LEDs

a)At a certain LED, all or some LEDs do not light up.

b)At a certain LED, brightness is low.

c)Only one LED does not light up.

d)All or some LEDs continue to light up.

e)A certain group of LEDs do not light up.

f)The LEDs flicker.

1-2 Other possible troubles caused by defective control unit.

a)Buzzer does not sound or continues to sound.

b)Clock is not possible.

c)Cooking time can not be set.

When testing is completed,

1)Disconnect the power supply cord and then remove outer case.

2)Open the door and block it open.

3)Discharge high voltage capacitor.

4)Reconnect all leads removed from components during testing.

5)Re-install the outer case (cabinet).

6)Reconnect the power supply cord after the outer case is installed.

7)Run the oven and check all functions.

KRELAY TEST

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Disconnect the leads to the primary of the power transformer.

5.Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.

6.After that procedure, re-connect the power supply cord.

7.Remove the outer case and check voltage between Pin No. 5 of the 3 pin connector (A) and the common terminal of the relay RY1 on the control unit with an A.C. voltmeter.

The meter should indicate 120 volts, if not check oven circuit.

RY1 AND RY2 Relay Test

These relays are operated by D.C. voltage

Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.

DC. voltage indicated

Defective relay.

DC. voltage not indicated

Check diode which is connected to the relay coil. If diode is

 

 

good, control unit is defective.

 

 

 

 

RELAY SYMBOL

OPERATIONAL VOLTAGE

CONNECTED COMPONENTS

 

 

 

 

 

RY1

Approx. 19.2V D.C.

Oven lamp / Antenna motor / Cooling fan motor

 

 

 

 

 

RY2

Approx. 19.9V D.C.

Power transformer

 

 

 

 

 

 

The voltage under the condition when all LEDs light up.

8.Disconnect the power supply cord and then remove outer case.

9.Open the door and block it open.

10.Discharge high voltage capacitor.

11.Reconnect all leads removed from components during testing.

12.Re-install the outer case (cabinet).

13.Reconnect the power supply cord after the outer case is installed.

14.Run the oven and check all functions.

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Contents Model R-21JCA-F Before Servicing When the testing is completed Dont Touch Before ServicingRequirements Microwave Measurement ProcedureLeakage test Light Duty Commercial Microwave Oven 21JCA-F Foreword Sharp Electronics CorporationSpecification General InformationMaximum width, depth and height Actual capacity for holding food is lessOven Diagram 10 6Operation Description of Operating SequenceOFF Condition Cooking ConditionFigure O-1 Oven Schematic-OFF Condition FM AMDescription and Function of Components Test Procedure Possible Case Defective Parts Troubleshooting GuideProblem Microwave Output Power Power Transformer TestThermal CUT-OUT Test 125˚C Oven High Voltage Capacitor TestThermal CUT-OUT Test 145˚C Magnetron Door Sensing Switch Monitor Switch TestPrimary Interlock System Test Primary Interlock Relay RY1Before testing Control Panel Assembly TestNoise Filter Test Test Procedures Letter Component Test Relay TestSteps Occurrence Cause or Correction Touch Control Panel Assembly Description of LSIPin No Signal Description Auto clear terminal Power source voltageInternal clock oscillation frequency input setting Power source voltage +5VOther Precautions Touch Control Panel ServicingServicing of Touch Control Panel Servicing ToolsPrecautions for Using LEAD-FREE Solder Using lead-free wire solderEmploying lead-free solder SolderingPower Transformer Removal Component Replacement and Adjustment ProcedureOuter Case Removal Magnetron Removal Control Panel Assembly RemovalOven Lamp and Lamp Socket Removal Positive Lock Connector NO-CASE Type Removal Antenna Motor RemovalCooling FAN Motor Removal Rear ViewRe-install Power Supply Cord ReplacementRemoval Door Parts Removal After any service, make sure of the following Antenna Motor Shaft ReplacementRemoval Installation of Ceramic Shelf Figure C-10. Stirrer Antenna Assembly InstallationPictorialDiagram HighvoltagecomponentsCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Parts List Electric PartsCabinet Parts Control Panel PartsHOW to Order Replacement Parts Door PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Packing and Accessories Copyright 2005 by Sharp Corporation ALL Rights Reserved