Sharp R-21JCA-F service manual High Voltage Capacitor Test, Thermal CUT-OUT Test 125˚C Oven

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R-21JCA-F

TEST PROCEDURES

PROCEDURE

LETTER

COMPONENT TEST

CHIGH VOLTAGE RECTIFIER TEST

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is probably defective and should be replaced.

5.Reconnect all leads removed from components during testing.

6.Reinstall the outer case (cabinet).

7.Reconnect the power supply cord after the outer case is installed.

8.Run the oven and check all functions.

NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.

DHIGH VOLTAGE CAPACITOR TEST

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and check for a short or open between the terminals using an ohmmeter.

Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity for a short time and should indicate an open circuit once the capacitor is charged. If the above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals and case. If it is shorted, replace the capacitor.

5.Reconnect all leads removed from components during testing.

6.Reinstall the outer case (cabinet).

7.Reconnect the power supply cord after the outer case is installed.

8.Run the oven and check all functions.

ETHERMAL CUT-OUT TEST 125˚C (OVEN)

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the temperature of the thermal cut-out reaches approximately 257˚F(125˚C).

An open thermal cut-out indicates overheating of the oven, exchange the thermal cut-out and check inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.

5.Reconnect all leads removed from components during testing.

6.Reinstall the outer case (cabinet).

7.Reconnect the power supply cord after the outer case is installed.

8.Run the oven and check all functions.

THERMAL CUT-OUT TEST 145˚C (MAGNETRON)

1.Disconnect the power supply cord, and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.A continuity check across the thermal cut-out terminals should indicate a closed circuit. If the temperature of the magnetron reaches approximately 293˚F(145˚C), the thermal cut-out opens. An open thermal cut- out indicates overheating of the magnetron. Check for restricted air flow to the magnetron, especially the cooling fan air guide.

5.Reconnect all leads removed from components during testing.

6.Reinstall the outer case (cabinet).

7.Reconnect the power supply cord after the outer case is installed.

8.Run the oven and check all functions.

CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE THERMAL CUT-OUT.

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Contents Model R-21JCA-F Before Servicing Dont Touch Before Servicing When the testing is completedRequirements Microwave Measurement ProcedureLeakage test Sharp Electronics Corporation Light Duty Commercial Microwave Oven 21JCA-F ForewordGeneral Information SpecificationMaximum width, depth and height Actual capacity for holding food is less10 6 Oven DiagramDescription of Operating Sequence OperationOFF Condition Cooking ConditionFM AM Figure O-1 Oven Schematic-OFF ConditionDescription and Function of Components Test Procedure Possible Case Defective Parts Troubleshooting GuideProblem Power Transformer Test Microwave Output PowerThermal CUT-OUT Test 125˚C Oven High Voltage Capacitor TestThermal CUT-OUT Test 145˚C Magnetron Monitor Switch Test Door Sensing SwitchPrimary Interlock System Test Primary Interlock Relay RY1Before testing Control Panel Assembly TestNoise Filter Test Relay Test Test Procedures Letter Component TestSteps Occurrence Cause or Correction Description of LSI Touch Control Panel AssemblyPower source voltage Pin No Signal Description Auto clear terminalInternal clock oscillation frequency input setting Power source voltage +5VTouch Control Panel Servicing Other PrecautionsServicing of Touch Control Panel Servicing ToolsUsing lead-free wire solder Precautions for Using LEAD-FREE SolderEmploying lead-free solder SolderingPower Transformer Removal Component Replacement and Adjustment ProcedureOuter Case Removal Magnetron Removal Control Panel Assembly RemovalOven Lamp and Lamp Socket Removal Antenna Motor Removal Positive Lock Connector NO-CASE Type RemovalCooling FAN Motor Removal Rear ViewRe-install Power Supply Cord ReplacementRemoval Door Parts Removal After any service, make sure of the following Antenna Motor Shaft ReplacementRemoval Figure C-10. Stirrer Antenna Assembly Installation Installation of Ceramic ShelfHighvoltagecomponents PictorialDiagramCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Electric Parts Parts ListCabinet Parts Control Panel PartsDoor Parts HOW to Order Replacement PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Copyright 2005 by Sharp Corporation ALL Rights Reserved Packing and Accessories