Sharp R-21JCA-F service manual Steps Occurrence Cause or Correction

Page 17

R-21JCA-F

TEST PROCEDURES

PROCEDURE

LETTER

COMPONENT TEST

LFOIL PATTERN ON THE PRINTED WIRING BOARD TEST

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse.

1.Foil pattern check and repairs.

1)Disconnect the power supply cord and then remove outer case.

2)Open the door and block it open.

3)Discharge high voltage capacitor.

4)Follow the troubleshooting guide given below for repair.

STEPS

OCCURRENCE

CAUSE OR CORRECTION

 

 

 

1

Only pattern at "a" is broken.

*Insert jumper wire J1 and solder.

 

 

 

2

Pattern at "a" and "b" are broken.

*Insert the coil RCILF2003YAZZ between "c" and "d".

 

 

 

5)Make a visual inspection of the varistor. Check for burned damage.

 

a

RY2

 

5

RY1

 

VRS1

c

d

CNA

 

 

 

 

 

 

J1

 

 

b

 

 

 

6)Reconnect all leads removed from components during testing.

7)Re-install the outer case (cabinet).

8)Reconnect the power supply cord after the outer case is installed.

9)Run the oven and check all function.

2.Follow the troubleshooting guide given below, if indicator does not light up after above check and repairs are finished.

1)Disconnect the power supply cord and then remove outer case.

2)Open the door and block it open.

3)Discharge high voltage capacitor.

4)Disconnect the leads to the primary of the power transformer.

5)Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.

6)After that procedure, re-connect the power supply cord.

7)Follow the troubleshooting guide given below for repair.

STEPS

OCCURRENCE

CAUSE OR CORRECTION

 

 

 

 

The rated AC voltage is not present between

 

1

Pin No. 5 of the 3-pin connector (A) and the

Check supply voltage and oven power cord.

 

common terminal of the relay RY1.

 

8)Disconnect the power supply cord and then remove outer case.

9)Open the door and block it open.

10)Discharge high voltage capacitor.

11)Reconnect all leads removed from components during testing.

12)Re-install the outer case (cabinet).

13)Reconnect the power supply cord after the outer case is installed.

14)Run the oven and check all functions.

15

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Contents Model R-21JCA-F Before Servicing Dont Touch Before Servicing When the testing is completedLeakage test Microwave Measurement ProcedureRequirements Sharp Electronics Corporation Light Duty Commercial Microwave Oven 21JCA-F ForewordGeneral Information SpecificationMaximum width, depth and height Actual capacity for holding food is less10 6 Oven DiagramDescription of Operating Sequence OperationOFF Condition Cooking ConditionFM AM Figure O-1 Oven Schematic-OFF ConditionDescription and Function of Components Problem Troubleshooting GuideTest Procedure Possible Case Defective Parts Power Transformer Test Microwave Output PowerThermal CUT-OUT Test 145˚C Magnetron High Voltage Capacitor TestThermal CUT-OUT Test 125˚C Oven Monitor Switch Test Door Sensing SwitchPrimary Interlock System Test Primary Interlock Relay RY1Noise Filter Test Control Panel Assembly TestBefore testing Relay Test Test Procedures Letter Component TestSteps Occurrence Cause or Correction Description of LSI Touch Control Panel AssemblyPower source voltage Pin No Signal Description Auto clear terminalInternal clock oscillation frequency input setting Power source voltage +5VTouch Control Panel Servicing Other PrecautionsServicing of Touch Control Panel Servicing ToolsUsing lead-free wire solder Precautions for Using LEAD-FREE SolderEmploying lead-free solder SolderingOuter Case Removal Component Replacement and Adjustment ProcedurePower Transformer Removal Oven Lamp and Lamp Socket Removal Control Panel Assembly RemovalMagnetron Removal Antenna Motor Removal Positive Lock Connector NO-CASE Type RemovalCooling FAN Motor Removal Rear ViewRemoval Power Supply Cord ReplacementRe-install Door Parts Removal Removal Antenna Motor Shaft ReplacementAfter any service, make sure of the following Figure C-10. Stirrer Antenna Assembly Installation Installation of Ceramic ShelfHighvoltagecomponents PictorialDiagramCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Electric Parts Parts ListCabinet Parts Control Panel PartsDoor Parts HOW to Order Replacement PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Copyright 2005 by Sharp Corporation ALL Rights Reserved Packing and Accessories