Sharp R-21JCA-F service manual Power Supply Cord Replacement, Removal, Re-install

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R-21JCA-F

POWER SUPPLY CORD REPLACEMENT

Removal

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Remove the one (1) screw holding the green wire to the cavity rear plate.

5.Disconnect the wire leads of the power supply cord from the noisew filter.

6.Release the power supply cord from the oven cavity rear plate.

Oven Cavity

 

Power Supply Cord

Rear Plate

 

 

 

 

Screw

 

 

 

Green

 

 

 

Wire

 

 

Chassis

 

 

 

Black Wire

 

RED

Support

 

L

WHT

 

White Wire

N

 

 

 

 

 

Noise Filter

 

 

 

Figure C-3a. Power Supply Cord Replacement

7. Now, the power supply cord is free.

Re-install

1.Insert the moulding cord stopper of power supply cord into the square hole of the oven cavity rear plate, referring to the Figure C-3b.

2.Install the earth wire lead of power supply cord to the cavity rear plate with one (1) screw and tighten the screw.

3.Connect the wire leads of power supply cord to the noise filter, referring to the Pictorial Diagram.

Moulding

Cord Stopper

Power

Supply Cord

Oven Cavity

Rear Plate

Square Hole

Figure C-3b. Power Supply Cord Replacement

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Remove the control panel assembly referring to "CONTROL PANEL ASSEMBLY REMOVAL".

5.Disconnect the leads from all switches.

6.Remove the two (2) screws holding the latch hook to the oven cavity.

7.Remove the latch hook.

8.Push the retaining tab outward slightly and remove the

switch.

Re-install

1.Re-install each switch in its place. The door sensing switch and monitor switch are in the lower position and the secondary interlock switch is in the upper position.

2.Re-connect wire leads to each switch. Refer to pictorial diagram.

3.Secure latch hook (with two (2) mounting screws) to oven flange.

4.Make sure that the monitor switch is operating properly and check continuity of the monitor circuit. Refer to chapter "Test Procedure" and Adjustment procedure.

Latch Hook

Tabs

Secondary

Interlock

Switch

Tab

Monitor

Switch

Tab

Tab

Door

Tab Sensing

Switch

Figure C-4. Switches

DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

If the door sensing switch, secondary interlock switch and monitor switch do not operate properly due to a misadjustment, the following adjustment should be made.

4.Loosen the two (2) screws holding the latch hook to the oven cavity front flange.

5.With door closed, adjust latch hook by moving it back and forth, and up and down. In and out play of the door allowed

by the upper and lower position of the latch hook should be less than 0.5mm. The vertical position of the latch hook should be adjusted so that the door sensing switch and secondary interlock switch are activated with the door closed. The horizontal position of the latch hook should be adjusted so that the plunger of the monitor switch is pressed with the door closed.

6.Secure the screws with washers firmly.

7.Check the operation of all switches. If each switch has not activated with the door closed, loosen screw and adjust the latch hook position.

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Contents Model R-21JCA-F Before Servicing Dont Touch Before Servicing When the testing is completedRequirements Microwave Measurement ProcedureLeakage test Sharp Electronics Corporation Light Duty Commercial Microwave Oven 21JCA-F ForewordGeneral Information SpecificationMaximum width, depth and height Actual capacity for holding food is less10 6 Oven DiagramDescription of Operating Sequence OperationOFF Condition Cooking ConditionFM AM Figure O-1 Oven Schematic-OFF ConditionDescription and Function of Components Test Procedure Possible Case Defective Parts Troubleshooting GuideProblem Power Transformer Test Microwave Output PowerThermal CUT-OUT Test 125˚C Oven High Voltage Capacitor TestThermal CUT-OUT Test 145˚C Magnetron Monitor Switch Test Door Sensing SwitchPrimary Interlock System Test Primary Interlock Relay RY1Before testing Control Panel Assembly TestNoise Filter Test Relay Test Test Procedures Letter Component TestSteps Occurrence Cause or Correction Description of LSI Touch Control Panel AssemblyPower source voltage Pin No Signal Description Auto clear terminalInternal clock oscillation frequency input setting Power source voltage +5VTouch Control Panel Servicing Other PrecautionsServicing of Touch Control Panel Servicing ToolsUsing lead-free wire solder Precautions for Using LEAD-FREE SolderEmploying lead-free solder SolderingPower Transformer Removal Component Replacement and Adjustment ProcedureOuter Case Removal Magnetron Removal Control Panel Assembly RemovalOven Lamp and Lamp Socket Removal Antenna Motor Removal Positive Lock Connector NO-CASE Type RemovalCooling FAN Motor Removal Rear ViewRe-install Power Supply Cord ReplacementRemoval Door Parts Removal After any service, make sure of the following Antenna Motor Shaft ReplacementRemoval Figure C-10. Stirrer Antenna Assembly Installation Installation of Ceramic ShelfHighvoltagecomponents PictorialDiagramCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Electric Parts Parts ListCabinet Parts Control Panel PartsDoor Parts HOW to Order Replacement PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Copyright 2005 by Sharp Corporation ALL Rights Reserved Packing and Accessories