Sharp R-21JCA-F service manual Light Duty Commercial Microwave Oven 21JCA-F Foreword

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SERVICE MANUAL

LIGHT DUTY

COMMERCIAL

MICROWAVE OVEN

R-21JCA-F

FOREWORD

This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVENS, R-21JCA-F.

It is recommended that service personnel carefully study the entire text of this manual so that they will be qualified to render satisfactory customer service.

Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and microwave radiation hazard.

WARNING

Never operate the oven until the following points are ensured.

(A)The door is tightly closed.

(B)The door brackets and hinges are not defective.

(C)The door packing is not damaged.

(D)The door is not deformed or warped.

(E)There is no other visible damage with the oven.

Servicing and repair work must be carried out only by trained service personnel.

DANGER

Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service person- nel - Do not contact the following parts while the appliance is energized;

High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness;

If provided, Vent Hood, Fan assembly, Cooling Fan Motor.

All the parts marked “*” on parts list are used at voltages more than 250V.

Removal of the outer wrap gives access to voltage above 250V.

All the parts marked “” on parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.

SHARP ELECTRONICS CORPORATION

SHARP PLAZA, MAHWAH,

NEW JERSEY 07430-2135

R-21JCA-F

PRODUCT DESCRIPTION

GENERAL INFORMATION

OPERATION

TROUBLESHOOTING GUIDE AND TEST PROCEDURE

TOUCH CONTROL PANEL

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WIRING DIAGRAM

PARTS LIST

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Contents Model R-21JCA-F Before Servicing Dont Touch Before Servicing When the testing is completedLeakage test Microwave Measurement ProcedureRequirements Sharp Electronics Corporation Light Duty Commercial Microwave Oven 21JCA-F ForewordGeneral Information SpecificationMaximum width, depth and height Actual capacity for holding food is less10 6 Oven DiagramDescription of Operating Sequence OperationOFF Condition Cooking ConditionFM AM Figure O-1 Oven Schematic-OFF ConditionDescription and Function of Components Problem Troubleshooting GuideTest Procedure Possible Case Defective Parts Power Transformer Test Microwave Output PowerThermal CUT-OUT Test 145˚C Magnetron High Voltage Capacitor TestThermal CUT-OUT Test 125˚C Oven Monitor Switch Test Door Sensing SwitchPrimary Interlock System Test Primary Interlock Relay RY1Noise Filter Test Control Panel Assembly TestBefore testing Relay Test Test Procedures Letter Component TestSteps Occurrence Cause or Correction Description of LSI Touch Control Panel AssemblyPower source voltage Pin No Signal Description Auto clear terminalInternal clock oscillation frequency input setting Power source voltage +5VTouch Control Panel Servicing Other PrecautionsServicing of Touch Control Panel Servicing ToolsUsing lead-free wire solder Precautions for Using LEAD-FREE SolderEmploying lead-free solder SolderingOuter Case Removal Component Replacement and Adjustment ProcedurePower Transformer Removal Oven Lamp and Lamp Socket Removal Control Panel Assembly RemovalMagnetron Removal Antenna Motor Removal Positive Lock Connector NO-CASE Type RemovalCooling FAN Motor Removal Rear ViewRemoval Power Supply Cord ReplacementRe-install Door Parts Removal Removal Antenna Motor Shaft ReplacementAfter any service, make sure of the following Figure C-10. Stirrer Antenna Assembly Installation Installation of Ceramic ShelfHighvoltagecomponents PictorialDiagramCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Electric Parts Parts ListCabinet Parts Control Panel PartsDoor Parts HOW to Order Replacement PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Copyright 2005 by Sharp Corporation ALL Rights Reserved Packing and Accessories