Sharp R-21JCA-F Positive Lock Connector NO-CASE Type Removal, Antenna Motor Removal, Rear View

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R-21JCA-F

POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Push the lever of positive lock® connector.

5.Pull down on the positive lock® connector.

CAUTION: WHEN CONNECTING THE POSITIVE LOCK® CONNECTORS TO THE TERMINALS, INSTALL THE POSITIVE LOCK® CONNECTOR SO THAT THE LEVER FACES YOU.

Terminal

Positive lock® connector

1

Push

Lever

2

Pull down

Figure C-2. Positive lock® connector

ANTENNA MOTOR REMOVAL

1.Disconnect the power supply cord.

2.Remove the one (1) screw holding the base plate cover to the base plate and remove the base plate cover.

3.Disconnect the wire leads from the antenna motor and

remove the one (1) screw holding the antenna motor.

4.Remove the antenna motor shaft from the antenna motor.

5.Now, the antenna motor is free.

COOLING FAN MOTOR REMOVAL

REMOVAL

1.Disconnect the power supply cord and then remove outer case.

2.Open the door and block it open.

3.Discharge high voltage capacitor.

4.Disconnect the wire leads from the fan motor.

5.Remove the one (1) screw holding the capacitor holder to the oven cavity rear plate.

6.Remove the one (1) screw holding the fan duct to the oven cavity rear plate.

7.Release the tabs of the capacitor holder from fan duct.

8.Remove the fan duct from the oven.

9.Remove the fan blade from the fan motor shaft according to the following procedure.

10.Hold the edge of the rotor of the fan motor by using a pair of groove joint pliers.

CAUTION:

*Make sure that no metal pieces enter the gap between the rotor and the stator of the fan motor because the rotor is easily shaven by pliers and metal pieces may be produced.

*Do not touch the pliers to the coil of the fan motor because the coil may be cut or injured.

*Do not disfigure the bracket by touching with the pliers.

11. Remove the fan blade from the shaft of the fan motor by pulling and rotating the fan blade with your hand.

12. Now, the fan blade will be free.

Coil

Groove joint pliers

Stator

 

Shaft

 

 

Gap

Axis

Bracket Rotor

 

Stator

Rear View

Side View

Rotor

CAUTION:

*Do not reuse the removed fan blade because the hole (for shaft) may be larger than normal.

13.Remove the two (2) screws holding the fan motor to the fan duct.

14.Now, the fan motor is free.

INSTALLATION

1.Install the fan motor to the fan duct with the two (2) screws.

2.Install the fan blade to the fan motor shaft according to the following procedure.

3.Hold the center of the bracket which supports the shaft of the fan motor on the flat table.

4.Install the fan blade to the shaft of fan motor by pushing the fan blade with a small, light weight, ball peen hammer or rubber mallet.

CAUTION:

*Do not hit the fan blade hard when installing because the bracket may be disfigured.

*Make sure that the fan blade rotates smooth after installation.

*Make sure that the axis of the shaft is not slanted.

5.Install the fan duct to the oven cavity rear plate with the one

(1) screw.

6.Insert the tabs of the capacitor holder to the fan duct.

7.Install the capacitor holder to the oven cavity rear plate with the one (1) screw.

8.Re-connect the wire leads to the fan motor.

Shaft

 

 

 

 

 

 

 

 

 

 

 

 

Center of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

These are the positions

 

 

 

 

 

 

 

 

 

 

bracket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

that should be pinched with pliers

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Contents Model R-21JCA-F Before Servicing When the testing is completed Dont Touch Before ServicingMicrowave Measurement Procedure RequirementsLeakage test Light Duty Commercial Microwave Oven 21JCA-F Foreword Sharp Electronics CorporationSpecification General InformationMaximum width, depth and height Actual capacity for holding food is lessOven Diagram 10 6Operation Description of Operating SequenceOFF Condition Cooking ConditionFigure O-1 Oven Schematic-OFF Condition FM AMDescription and Function of Components Troubleshooting Guide Test Procedure Possible Case Defective PartsProblem Microwave Output Power Power Transformer TestHigh Voltage Capacitor Test Thermal CUT-OUT Test 125˚C OvenThermal CUT-OUT Test 145˚C Magnetron Door Sensing Switch Monitor Switch TestPrimary Interlock System Test Primary Interlock Relay RY1Control Panel Assembly Test Before testingNoise Filter Test Test Procedures Letter Component Test Relay TestSteps Occurrence Cause or Correction Touch Control Panel Assembly Description of LSIPin No Signal Description Auto clear terminal Power source voltageInternal clock oscillation frequency input setting Power source voltage +5VOther Precautions Touch Control Panel ServicingServicing of Touch Control Panel Servicing ToolsPrecautions for Using LEAD-FREE Solder Using lead-free wire solderEmploying lead-free solder SolderingComponent Replacement and Adjustment Procedure Power Transformer RemovalOuter Case Removal Control Panel Assembly Removal Magnetron RemovalOven Lamp and Lamp Socket Removal Positive Lock Connector NO-CASE Type Removal Antenna Motor RemovalCooling FAN Motor Removal Rear ViewPower Supply Cord Replacement Re-installRemoval Door Parts Removal Antenna Motor Shaft Replacement After any service, make sure of the followingRemoval Installation of Ceramic Shelf Figure C-10. Stirrer Antenna Assembly InstallationPictorialDiagram HighvoltagecomponentsCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Parts List Electric PartsCabinet Parts Control Panel PartsHOW to Order Replacement Parts Door PartsMiscellaneous SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Packing and Accessories Copyright 2005 by Sharp Corporation ALL Rights Reserved