Sharp R-21JCA-F service manual Before Servicing

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R-21JCA-F

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

(a)Do not operate or allow the oven to be operated with the door open.

(b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.

(c)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e)A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release oven to the owner.

BEFORE SERVICING

Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual.

If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.

If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and the Food and Drug Administration's Center for Devices and Radiological Health immediately.

Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.

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Contents Model R-21JCA-F Before Servicing When the testing is completed Dont Touch Before ServicingLeakage test Microwave Measurement ProcedureRequirements Light Duty Commercial Microwave Oven 21JCA-F Foreword Sharp Electronics CorporationMaximum width, depth and height SpecificationGeneral Information Actual capacity for holding food is lessOven Diagram 10 6OFF Condition OperationDescription of Operating Sequence Cooking ConditionFigure O-1 Oven Schematic-OFF Condition FM AMDescription and Function of Components Problem Troubleshooting GuideTest Procedure Possible Case Defective Parts Microwave Output Power Power Transformer TestThermal CUT-OUT Test 145˚C Magnetron High Voltage Capacitor TestThermal CUT-OUT Test 125˚C Oven Primary Interlock System Test Door Sensing SwitchMonitor Switch Test Primary Interlock Relay RY1Noise Filter Test Control Panel Assembly TestBefore testing Test Procedures Letter Component Test Relay TestSteps Occurrence Cause or Correction Touch Control Panel Assembly Description of LSIInternal clock oscillation frequency input setting Pin No Signal Description Auto clear terminalPower source voltage Power source voltage +5VServicing of Touch Control Panel Other PrecautionsTouch Control Panel Servicing Servicing ToolsEmploying lead-free solder Precautions for Using LEAD-FREE SolderUsing lead-free wire solder SolderingOuter Case Removal Component Replacement and Adjustment ProcedurePower Transformer Removal Oven Lamp and Lamp Socket Removal Control Panel Assembly RemovalMagnetron Removal Cooling FAN Motor Removal Positive Lock Connector NO-CASE Type RemovalAntenna Motor Removal Rear ViewRemoval Power Supply Cord ReplacementRe-install Door Parts Removal Removal Antenna Motor Shaft ReplacementAfter any service, make sure of the following Installation of Ceramic Shelf Figure C-10. Stirrer Antenna Assembly InstallationPictorialDiagram HighvoltagecomponentsCN-A3 Pin5mm Pitch Figure S-3. Printed Wiring Board Cabinet Parts Parts ListElectric Parts Control Panel PartsMiscellaneous HOW to Order Replacement PartsDoor Parts SCREWS,NUTS and WashersOven and Cabinet Parts Control Panel Parts Packing and Accessories Copyright 2005 by Sharp Corporation ALL Rights Reserved