Woods Equipment BW180HD, BW180HB Dealer Service, Gearbox Maintenance, Seal Replacement Figure

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DEALER SERVICE

The information in this section is written for dealer ser- vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any repair. Many steps are dependent on each other.

1.Fill gearbox with SAE 80W or 90W gear lube. Proper oil level is between lowest ring and end of dipstick.

NOTE: Repair to this gearbox is limited to replac- ing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Pur- chasing a complete gearbox is more economical.

2.Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be corrected immediately.

NOTE: Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement (Figure 12)

Recommended sealant for gearbox repair is Permatex® Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improp- erly installed seal will leak.

1.Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2.Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3.Lubricate gear shaft and seal lips.

4.Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5.Carefully press seal into housing, avoiding distortion to the metal seal cage.

1.Seal

2.Pipe or tube

3.Seal seat

4.Casting

Pipe or tube must press at outer edge of seal.

Incorrect

Installation

Figure 12. Seal Installation

MAN0805 (4/30/2009)

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Operation Connecting Cutter to TractorOperation Hydraulic ConnectionInterference Check Cutting Height AdjustmentCV Driveline Turning Limits Tractor OperationMowing Tips Cutter OperationShredding Lock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureShielding Repair CleaningServicing Tires Safely Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureGearbox Repair Disassembly FigureRemoval from Cutter Figure Gearbox ReinstallationAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Check Gearbox Reinstallation on CutterCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Assembly Instructions AssemblyDealer SET-UP Instructions Install SMV Emblem BW180HD Install Height Adjustment Cylinder BW180HDInstall Tongue BW180HD Install Wheel and Hub BW180HDJoint Drive Installation Install 3-Joint Drive 540 RPM Only BW180HDInstall Wing BW180HD Install CV Drive BW180HD- OptionalInstall Wing Cylinder & Lock-up Bar BW180HD Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub All ModelsInstall Wing Driveline BW180HD Install Wing Wheel Yoke Adjustment Link BW180HDInstall Hose Kit BW180HD Winch Kit Installation OptionalChain Shielding Installation Center Section Install Chain or Belt Shielding BW180HDChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0805 4/30/2009 BW180HD, BW180HDQ BW180HB, BW180HBQ BW126HB, BW126HBQ PartsMain Frame Assembly Front Section Part QTY Description BW180HD Main Frame Assembly Rear Section Tire & hub see BW180HB Main Frame Assembly Rear Section REF Part QTY Description Wing Assembly See Wing & Center Gearbox Assembly Center Gear, 540 rpm Splitter Gearbox AssemblyCenter Deck Drive Assembly Front Drive Assembly Equal Angle Rear Drive Assembly Equal Angle Type a 540 RPM & 1000 RPM Front CV Drive Type B 540 RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly 1027468 Rubber Shielding Wing Front & Rear Standard on BW180 Models Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126HB / BW126HBQ Weight BOX Assembly Optional Winch KIT Optional Winch Kit InstallationWinch Kit Operation SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005

BW180HDQ, BW180HD, BW180HB specifications

Woods Equipment has long been a leader in the agricultural and landscaping industry, providing exceptional products that enhance productivity and efficiency. Among its standout offerings are the BW180HB, BW180HD, and BW180HDQ models. These versatile implements are primarily designed for use with tractors, making them invaluable for a variety of tasks.

The BW180HB model is known for its high-performance capabilities combined with a compact design. One of its main features is its heavy-duty construction, which ensures durability and longevity even under strenuous conditions. The implement is equipped with a balanced weight distribution system that allows for better stability and control during operation. Additionally, the BW180HB is designed to handle a range of tasks from grading and leveling to scraping and light dozing.

Moving up the series, the BW180HD offers a higher capacity and is built for more demanding applications. This model features a robust hydraulic system that enhances lifting capabilities, allowing operators to tackle heavier loads with ease. Its advanced blade adjustment features allow for precise angle and depth control, making it ideal for a variety of terrains. The BW180HD is particularly praised for its reliability in tough environments, thanks to its reinforced frame and high-quality materials.

The BW180HDQ model represents the pinnacle of Woods Equipment's offerings in this series. It features all the capabilities of the BW180HD but includes advanced technological enhancements for improved performance. The inclusion of an automated hydraulic control system streamlines operations, enabling operators to adjust settings on-the-fly to adapt to changing conditions. Additionally, the BW180HDQ comes with integrated safety features that protect both the operator and the equipment during use.

All three models share several common characteristics that make them preferred choices among landscaping and construction professionals. They are compatible with a wide range of tractor types, ensuring versatility for various users. The quick-connect attachment points allow for rapid changes between implements, saving time and increasing productivity. With easy maintenance designs, these models ensure that downtime is minimized, allowing operators to focus on the task at hand.

In summary, the Woods Equipment BW180HB, BW180HD, and BW180HDQ models are exceptional tools for anyone looking to enhance their operational efficiency in agriculture or landscaping. With their robust features, advanced technologies, and commitment to durability, these implements represent some of the best options available in the market today.