Woods Equipment BW180HB, BW180HDQ manual Reinstallation, Gearbox

Page 27

correct diameter. Be sure not to damage the seal lip.

8.Press in housing so that seal is recessed. Press protective seal (8) until seated flush with housing. Verify that the seal (8) is seated correctly.

9.Press bearing (7) into the housing, using a round tube of the correct diameter and a hand press. Secure with shim (13) and snap ring (10).

10.Secure snap ring (11) on input shaft (3) if not already secure.

11.Place gear (1) through top of housing and align gear (1) and gear (5) so that gear teeth are a match.

12.While holding gear (1) in place, slide input shaft (3) through gear (1) and bearing (7). Align splines on shaft (3) and gear (1).

13.Slide shim (12) over input shaft (3) and press bearing (7) onto input shaft (3), using a round tube of the correct diameter and a hand press.

14.Slide shim (13) over input shaft (3) and secure with snap ring (10).

15.Check input shaft end float by moving the input shaft (3) by hand. If end float is higher than 0.012", insert shim between input shaft (3) and rear bearing (7). Repeat until end float is less than

0.012". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

16.Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash.

17.Press in input oil seal (19), using tube of correct diameter. Be careful not to damage seal lip.

18.Press oil cap (20) on to cover the rear of housing, using a tube of the correct diameter.

19.Place top cover (22) on top of housing and secure with six cap screw (23).

20.Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

21.Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

Reinstallation

NOTE: Gearbox is heavy: do not attempt to move with- out mechanical assistance.

1.Set gearbox on cutter and fasten with bolts and nuts. Torque bolts to 300 lbs-ft.

2.Attach crossbar (Crossbar Installation, page 31).

1.

Crown gear

22.

Top cover

2.

Gearbox housing

23.

Cap screw 8 mm x 16 (8.8)

3.

Input shaft

24.

Vent plug

4.

Output shaft

25.

Cotter pin

5.

Gear pinion

26.

Washer

6.

Bearing

27.

Side plug

7.

Input bearing

 

 

8.

Protective seal

 

 

9.

Cotter pin

 

 

10.

Snap ring

 

 

11.

Snap ring

 

 

12.

Shim, 45.3 x 2.5

 

 

13.

Shim, 70.3 x 84.7

 

 

14.

Nut

 

 

15.

Castle nut

 

 

16.

Shim, 50.3 x 70.3

 

 

17.

Shim

 

 

18.

Oil seal (Vertical Shaft)

 

 

19.

Oil seal (Horizontal Shaft)

 

 

20.

Cap

 

 

21.

Bearing

 

 

Figure 13. Gearbox

MAN0805 (4/30/2009)

Dealer Service 27

 

 

Image 27
Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Hydraulic Connection Connecting Cutter to TractorOperation OperationTractor Operation Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Mowing TipsShredding Lock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureCleaning Shielding RepairServicing Tires Safely Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox MaintenanceDisassembly Figure Gearbox RepairRemoval from Cutter Figure Gearbox ReinstallationDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Check Gearbox Reinstallation on CutterCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Assembly Assembly InstructionsDealer SET-UP Instructions Install SMV Emblem BW180HD Install Height Adjustment Cylinder BW180HDInstall Tongue BW180HD Install Wheel and Hub BW180HDJoint Drive Installation Install 3-Joint Drive 540 RPM Only BW180HDInstall CV Drive BW180HD- Optional Install Wing BW180HDInstall Wing Cylinder & Lock-up Bar BW180HD Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub All ModelsWinch Kit Installation Optional Install Wing Wheel Yoke Adjustment Link BW180HDInstall Wing Driveline BW180HD Install Hose Kit BW180HDChain Shielding Installation Center Section Install Chain or Belt Shielding BW180HDChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListMAN0805 4/30/2009 BW180HD, BW180HDQ BW180HB, BW180HBQ BW126HB, BW126HBQ PartsMain Frame Assembly Front Section Part QTY Description BW180HD Main Frame Assembly Rear Section Tire & hub see BW180HB Main Frame Assembly Rear Section REF Part QTY Description Wing Assembly See Wing & Center Gearbox Assembly Center Gear, 540 rpm Splitter Gearbox AssemblyCenter Deck Drive Assembly Front Drive Assembly Equal Angle Rear Drive Assembly Equal Angle Type a 540 RPM & 1000 RPM Front CV Drive Type B 540 RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly 1027468 Rubber Shielding Wing Front & Rear Standard on BW180 Models Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126HB / BW126HBQ Weight BOX Assembly Optional Winch Kit Installation Winch KIT OptionalWinch Kit Operation Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005

BW180HDQ, BW180HD, BW180HB specifications

Woods Equipment has long been a leader in the agricultural and landscaping industry, providing exceptional products that enhance productivity and efficiency. Among its standout offerings are the BW180HB, BW180HD, and BW180HDQ models. These versatile implements are primarily designed for use with tractors, making them invaluable for a variety of tasks.

The BW180HB model is known for its high-performance capabilities combined with a compact design. One of its main features is its heavy-duty construction, which ensures durability and longevity even under strenuous conditions. The implement is equipped with a balanced weight distribution system that allows for better stability and control during operation. Additionally, the BW180HB is designed to handle a range of tasks from grading and leveling to scraping and light dozing.

Moving up the series, the BW180HD offers a higher capacity and is built for more demanding applications. This model features a robust hydraulic system that enhances lifting capabilities, allowing operators to tackle heavier loads with ease. Its advanced blade adjustment features allow for precise angle and depth control, making it ideal for a variety of terrains. The BW180HD is particularly praised for its reliability in tough environments, thanks to its reinforced frame and high-quality materials.

The BW180HDQ model represents the pinnacle of Woods Equipment's offerings in this series. It features all the capabilities of the BW180HD but includes advanced technological enhancements for improved performance. The inclusion of an automated hydraulic control system streamlines operations, enabling operators to adjust settings on-the-fly to adapt to changing conditions. Additionally, the BW180HDQ comes with integrated safety features that protect both the operator and the equipment during use.

All three models share several common characteristics that make them preferred choices among landscaping and construction professionals. They are compatible with a wide range of tractor types, ensuring versatility for various users. The quick-connect attachment points allow for rapid changes between implements, saving time and increasing productivity. With easy maintenance designs, these models ensure that downtime is minimized, allowing operators to focus on the task at hand.

In summary, the Woods Equipment BW180HB, BW180HD, and BW180HDQ models are exceptional tools for anyone looking to enhance their operational efficiency in agriculture or landscaping. With their robust features, advanced technologies, and commitment to durability, these implements represent some of the best options available in the market today.