MAINTENANCE
HYDRAULIC TROUBLESHOOTING
Hydraulic troubleshooting material presented in this section is offered as a guide to diagnosing probable causes and remedies for general operational problems.
Match your problem wiht the typical problem examples given in the possible cause column. These numbers correspond with the possible cause and correction paragraphs that follow.
NOTE: If, when using the following chart, it is decided that overhaul of components or pressure adjustment is necessary, it is recommended that your dealer make these repairs. He is equipped to do this work.
PROBLEM | POSSIBLE CAUSE |
|
|
Machine fails to operate | 1, 2, 5, 7, 15, 23 |
when initially started. |
|
|
|
Machine looses power after | 1, 8, 10, 15, 23 |
initially operating |
|
satisfactorily. |
|
|
|
Loss of power in lift or crowd | 22, 24, 28 |
cylinder, but other cylinders |
|
function properly |
|
|
|
Loss of power in any one | 8, 9, 10, 11, 12, 13, 22, |
cylinder including lift and | 23, 25 |
crowd |
|
|
|
Loss of power or loss of | 8, 9, 10, 11, 12, 13, 22, |
cushioning action in swing | 23, 25 |
cylinders, but other cylinders |
|
function properly. |
|
|
|
Maximum swing action | 12, 14 |
cannot be obtained. |
|
|
|
Slow operation of machine | 1, 4, 6, 15, 23 |
(lack of power) all cylinders. |
|
|
|
Spongy or jerky action of | 1, 3, 4, 5 |
cylinders and/ or noisy |
|
operation. |
|
|
|
Lift crowd or bucket cylinders | 26, 28 |
drop under load when lever |
|
spools are shifted from |
|
neutral. |
|
|
|
Load drops or settles. | 8, 10, 13, 25, 26 |
|
|
Leaky cylinders. | 10, 11, 12, 13 |
|
|
Leaky valve. | 8, 15, 16, 27 |
|
|
Sticky valve spool. | 16, 19, 20, 21 |
|
|
Unable to push valve spool | 16, 17, 20, 21 |
in. |
|
|
|
Spring centered spools do not | 16, 17, 18, 19, 20, 21 |
return to neutral. |
|
|
|
| POSSIBLE CAUSE | CORRECTIVE ACTION |
|
|
|
1 | Low oil level in | Fill reservoir to proper |
| reservoir. | level. |
|
|
|
2 | No oil supply to | Engage tractor PTO. |
| machine. |
|
|
|
|
3 | Air in system. | Purge all circuits of air by |
|
| operating all cylinders |
|
| through full movements |
|
| several times. Check oil in |
|
| reservoir for foaming. |
|
| Check all suction lines for |
|
| leaks. Fill reservoir to |
|
| correct level. |
|
|
|
4 | Oil viscosity too | Use recommended |
| heavy or oil is not at | hydraulic fluid. Run |
| operating | machine until it reaches |
| temperature. | operating temperature. |
|
|
|
5 | Pump not running. | Check PTO to be sure it is |
|
| engaged. Pump |
|
| connected to PTO. |
|
|
|
6 | Insufficient pumping. | Advance engine throttle. |
|
|
|
7 | Improper hose | IMPORTANT: Be sure inlet |
| connection. | and return hoses are |
|
| hooked up correctly. |
|
| Improper hookup will |
|
| result in damage to |
|
| backhoe valve. |
|
|
|
8 | Loose hydraulic | Tighten all hose |
| connections, leaks | connections and replace |
| in fittings or hoses. | all damaged |
|
| leaking |
|
| Check and replace any |
|
| damaged hoses. |
|
|
|
9 | Restriction in fittings | Check and replace any |
| or hoses. | damaged hoses and |
|
| fittings. Check for pinched |
|
| hoses. |
|
|
|
10 | Oil is bypassing | Replace or rebuild |
| cylinder piston. | cylinder. Replace |
|
| damaged parts. |
|
|
|
11 | Scored piston rods | Replace or rebuild |
| or worn rod guides | cylinder. Replace |
| in cylinder. | damaged parts. |
|
|
|
12 | Bent piston rod in | Replace or rebuild |
| cylinder | cylinder. Replace |
|
| damaged parts |
|
|
|
13 | Worn or damaged | |
| rod seals on | cylinder replacing |
| cylinder. External | damaged parts as |
| leaks. | necessary. |
|
|
|
14 | Swing linkage | Remove interference. |
| jammed. |
|
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MAINTENANCE
Maintenance Section |
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