Multiquip DCA300SSC Maintenance, General Inspection AIR Cleaner, Air Cleaner with Dust Indicator

Page 38

MAINTENANCE

 

Table 12. Inspection/Maintenance

10 Hrs

250 Hrs

500 Hrs

 

1000

 

DAILY

 

Hrs

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

Engine

Clean Air Filter

 

X

 

 

 

 

Check Fuel Filter/Water Separator Bowl

X

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and fi lter at 100 hours, fi rst time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant.

 

 

 

*3

Replace primary air fi lter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot,

 

with no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

GENERAL INSPECTION

Prior to each use, the generator should be cleaned and inspected for defi ciencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

AIR CLEANER

Every 250 hours: Remove air cleaner element (Figure 56) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 56) is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 56. Air Cleaner/Indicator

NOTICE

The air fi lter should not be changed until the indicator reads “RED”. Dispose of old air fi lter. It may not be cleaned or reused..

PAGE 38 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

Image 38
Contents Model DCA300SSC This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents DCA300SSCParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Cummins QSL9-G3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Before connecting this generator to any Generator START-UP Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramPage Troubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0018205020 06018424020601823282 4A# 0040005000Generator Assy C3164600103 C31544000030017106015 0010310030Control BOX Assy 0027106015 M52130000020601809659 0601807513Control BOX Assy 0601831205 38 a 06018102440601831670 0601830746Engine and Radiator Assy 3288497 C29232002040602015244 0602046638Engine and Radiator Assy 0269200800 06033063950602021070 0602010220Engine Operating Panel Assy 0207006000 C23511019030017106020 0602101000Output Terminal Assy 0801830904 C2231700403C0277500004 0039320000Battery Assy C9109100604 0165614551145G51 3972250004Muffler Assy M5333000003 C23311000020019210025 0602325066Fuel Tank Assy 0810105400 C23630003030810105004 0264100525Enclosure Assy C2414100004 C2413003202C3414100104 C2414600304Enclosure Assy Door ROD Enclosure Assy Gutter Rubber Seals Assy Seal Rubber Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help

DCA300SSC specifications

The Multiquip DCA300SSC is a durable and powerful skid-mounted diesel generator designed for a range of applications, including construction sites, events, and emergency backup power. With a robust operational capacity of 300 kilowatts, this generator stands out for its reliability and efficiency in providing continuous power.

One of the key features of the DCA300SSC is its commercial-grade engine. The generator is equipped with a reliable and efficient diesel engine that ensures optimal performance under various operating conditions. This engine is designed for durability and longevity, minimizing the need for frequent maintenance. The generator's high fuel efficiency reduces operational costs, making it an economical choice for businesses and contractors.

Another notable characteristic of the DCA300SSC is its advanced sound attenuation technology. This design feature significantly lowers noise levels during operation, which is essential for applications in populated areas or sensitive environments. The generator is housed in a weather-resistant enclosure that protects it from environmental factors, ensuring consistent performance regardless of weather conditions.

In terms of power management, the DCA300SSC is equipped with a sophisticated digital control panel that allows users to monitor and manage the generator’s performance effectively. The control panel displays vital information, such as voltage, frequency, and run-time hours, facilitating easy operation and troubleshooting. This technology also integrates automatic voltage regulation, enhancing the generator's stability and safety during operation.

Safety is a priority in the design of the DCA300SSC. It is built with multiple safety features, including low oil pressure shutdown, high coolant temperature shutdown, and over-speed protection. These measures provide peace of mind to users by reducing the risk of equipment failure and ensuring safe operation.

The compact design and skid-mounted configuration of the DCA300SSC allow for easy transport and installation, making it a versatile solution for a variety of industries. Additionally, the generator can be configured for different voltage outputs, further increasing its adaptability for specific applications.

In summary, the Multiquip DCA300SSC is a powerful and versatile generator known for its reliability, efficiency, and advanced features. With its durable construction, advanced sound attenuation, user-friendly control panel, and robust safety features, it meets the demands of both commercial and industrial applications with ease. Whether for temporary power supply or backup generation, the DCA300SSC is a suitable choice for professionals seeking dependable energy solutions.