Multiquip DCA300SSC Check OIL Level, Replacing Oil Filter, Radiator Cleaning, Generator Storage

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MAINTENANCE

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

CHECK OIL LEVEL

Check the crankcase oil level prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 27.

Replacing Oil Filter

Remove the old oil fi lter.

Apply a fi lm of oil to the gasket on the new oil fi lter.

Install the new oil fi lter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

FLUSHING OUT RADIATOR AND REPLACING COOLANT

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overfl ow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Tighten both cocks and replace the overfl ow tank.

Replace with coolant as recommended by the engine manufacturer.

Close radiator cap tightly.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

WARNING

Allow engine to cool when fl ushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

RADIATOR CLEANING

The radiator (Figure 58) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fi ns or tube. When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fi ns and tube.

Figure 58. Radiator Cleaning

GENERATOR STORAGE

For long term storage of the generator the following is recommended:

Drain the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refi ll if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

PAGE 40 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

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Contents Model DCA300SSC This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents DCA300SSCParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Cummins QSL9-G3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesVoltage Change-Over Board Maximum AmpsHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading AC Voltmeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages INSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeBefore connecting this generator to any Place the engine speed switch in the High position Generator SHUT-DOWN Procedures Normal Shutdown Procedure Emergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramPage Troubleshooting Generator Troubleshooting Engine Controller Clean/repair radiator grillAdjust governor actuator Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0601842402 06018232820018205020 4A# 0040005000Generator Assy C3154400003 0017106015C3164600103 0010310030Control BOX Assy M5213000002 06018096590027106015 0601807513Control BOX Assy 38 a 0601810244 06018316700601831205 0601830746Engine and Radiator Assy C2923200204 06020152443288497 0602046638Engine and Radiator Assy 0603306395 06020210700269200800 0602010220Engine Operating Panel Assy C2351101903 00171060200207006000 0602101000Output Terminal Assy C2231700403 C02775000040801830904 0039320000Battery Assy 0165614551 145G51C9109100604 3972250004Muffler Assy C2331100002 0019210025M5333000003 0602325066Fuel Tank Assy C2363000303 08101050040810105400 0264100525Enclosure Assy C2413003202 C3414100104C2414100004 C2414600304Enclosure Assy Door ROD Enclosure Assy Gutter Rubber Seals Assy Seal Rubber Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help