Multiquip DCA300SSC manual Engine Operating Panel, Air Filter Alarm When the air fi lter

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ENGINE OPERATING PANEL

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WATER TEMP.

OIL PRESS.

FUEL LEVEL

 

 

 

 

 

 

AIR FILTER

COOLANT LEVEL

 

 

 

ON

OFF

Figure 5. Engine Operating Panel

The defi nitions below describe the controls and functions of the DCA300SSC Engine Operating Panel (Figure 5).

1.Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

2.Oil Pressure Gauge — During normal operation this gauge be should read between 28 to 85 psi. (193~586 kPa). When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

3.WaterTemperature Gauge — During normal operation this gauge be should read between 167° and 203°F (75°~95°C).

4.Charging Ammeter Gauge — Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

5.Fuel Gauge — Indicates amount of diesel fuel available.

6.Engine Warning Lamps — There are three engine warning lamps, they are defi ned as follows:

a.Overheat Lamp — This lamp goes ON when the cooling water temperature rises abnormally. If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

b.Low Oil Pressure Lamp — During normal operation of the generator this lamp should remain OFF. When the Auto-OFF/Reset-Manual switch is set

to the MANUAL position to start the engine, the lamp will be lit. When the oil pressure rises after start-up the lamp will go OFF. If this lamp is ever lit (ON) during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

c.Low Fuel Level Lamp — When this lamp is ON, it is time to stop the engine and add fuel. Remember to let the engine cool before adding fuel.

d.Air Filter Alarm — When the air fi lter

element is clogged, this lamp goes ON indicating the element should be immediately cleaned or replaced.

e.Coolant Level Alarm — This lamp

goes ON when the coolant level is low. If this lamp goes ON while the engine is in operation, the emergency shutdown device will automatically stop the engine.

7.Engine Speed Switch — This switch controls the speed of the engine (low/high).

8.Pre-Heat Lamp — When ECU is placed in AUX position, pre-heat lamp will be ON. When pre-heat cycle is completed, lamp will turn OFF.

9.Emergency Stop Button — Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a means of stopping the engine.

10.Battery Switch — This switch should be set to the ON position during normal operation.When the engine has been stop, place this switch in the OFF position. DO NOT turn this switch during normal operation, it could cause damage to the electrical equipment.

PAGE 20 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

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Contents Model DCA300SSC This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents DCA300SSCParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Cummins QSL9-G3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator Outputs Generator Output VoltagesVoltage Change-Over Board Maximum AmpsHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading AC Voltmeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages INSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeBefore connecting this generator to any Place the engine speed switch in the High positionGenerator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramPage Troubleshooting Generator Troubleshooting Engine Controller Clean/repair radiator grillAdjust governor actuator Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0601842402 06018232820018205020 4A# 0040005000Generator Assy C3154400003 0017106015C3164600103 0010310030Control BOX Assy M5213000002 06018096590027106015 0601807513Control BOX Assy 38 a 0601810244 06018316700601831205 0601830746Engine and Radiator Assy C2923200204 06020152443288497 0602046638Engine and Radiator Assy 0603306395 06020210700269200800 0602010220Engine Operating Panel Assy C2351101903 00171060200207006000 0602101000Output Terminal Assy C2231700403 C02775000040801830904 0039320000Battery Assy 0165614551 145G51C9109100604 3972250004Muffler Assy C2331100002 0019210025M5333000003 0602325066Fuel Tank Assy C2363000303 08101050040810105400 0264100525Enclosure Assy C2413003202 C3414100104C2414100004 C2414600304Enclosure Assy Door ROD Enclosure Assy Gutter Rubber Seals Assy Seal Rubber Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help