Multiquip DCA300SSC manual Troubleshooting Generator

Page 50

TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business offi ce or service plant.

Table 17. Generator Troubleshooting

Symptom

Possible Problem

Solution

 

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

Is wiring connection loose?

Check wiring and repair.

No Voltage Output

Is AVR defective?

Replace if necessary.

 

Defective Rotating Rectifi er?

Check and replace.

 

Defective Exciter Field?

Check for approximately 19 ohms across J & K on CN1

 

Is engine speed correct?

Turn engine throttle lever to “High”.

Low Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

Defective AVR?

Replace if necessary.

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

Defective AVR?

Replace if necessary.

 

 

Short Circuit in load?

Check load and repair.

Circuit Breaker Tripped

Over current?

Confi rm load requirements and reduce.

Defective circuit breaker?

Check and replace.

 

 

Over current Relay actuated?

Confi rm load requirement and replace.

PAGE 50 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

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Contents Model DCA300SSC This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects NhtsaTable of Contents DCA300SSCParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should beBattery Safety Environmental SafetySpecifications Cummins QSL9-G3Dimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsAC Ammeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Voltmeter Gauge Reading3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Before connecting this generator to any Generator START-UP Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring Diagram Generator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramPage Troubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0018205020 06018424020601823282 4A# 0040005000Generator Assy C3164600103 C31544000030017106015 0010310030Control BOX Assy 0027106015 M52130000020601809659 0601807513Control BOX Assy 0601831205 38 a 06018102440601831670 0601830746Engine and Radiator Assy 3288497 C29232002040602015244 0602046638Engine and Radiator Assy 0269200800 06033063950602021070 0602010220Engine Operating Panel Assy 0207006000 C23511019030017106020 0602101000Output Terminal Assy 0801830904 C2231700403C0277500004 0039320000Battery Assy C9109100604 0165614551145G51 3972250004Muffler Assy M5333000003 C23311000020019210025 0602325066Fuel Tank Assy 0810105400 C23630003030810105004 0264100525Enclosure Assy C2414100004 C2413003202C3414100104 C2414600304Enclosure Assy Door ROD Enclosure Assy Gutter Rubber Seals Assy Seal Rubber Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help