Multiquip DCA300SSC manual Load Application, Single Phase Load, Three Phase Load

Page 25

LOAD APPLICATION

SINGLE PHASE LOAD

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130—150% more wattage than the rating on the nameplate, as the wattage is infl uenced by the effi ciency, power factor and starting system of the equipment.

NOTICE

If wattage is not given on the equipment’s name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below when connecting loads.

Table 5. Power Factor By Load

 

Type of Load

 

 

Power Factor

Single-phase induction motors

 

 

0.4-0.75

 

 

 

 

Electric heaters, incandescent lamps

 

1.0

 

Fluorescent lamps, mercury lamps

 

0.4-0.9

Electronic devices, communication

 

1.0

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

Table 6. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

Current

Load in Watts

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

in

At 100

At 200

#10 Wire

#12 Wire

#14 Wire

 

#16 Wire

Amperes

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

600 ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

5

600

1200

500 ft.

300 ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

7.5

900

1800

350 ft.

200 ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

10

1200

2400

250 ft.

150 ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

100 ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage

 

 

 

 

 

 

 

 

 

 

THREE PHASE LOAD

When calculating the power requirements for 3-phase power use the following equation:

NOTICE

If 3Ø load (kVA) is not given on the equipment nameplate, approximate 3Ø load may be determined by multiplying voltage by amperage by 1.732

NOTICE

Motors and motor-driven equipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 6.

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

When connecting a fl uorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

DANGER

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 25

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA300SSCProposition 65 Warning Nhtsa Reporting Safety DefectsDCA300SSC Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety Electrical SafetyPower Cord/Cable Safety Device. All installations should beEnvironmental Safety Battery SafetyCummins QSL9-G3 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Item no Major ComponentsPilot Lamp Indicates the system is running Generator Control PanelOwing from the U,V, and W Output Terminal Lugs to the load Engine Operating Panel Air Filter Alarm When the air fi lterPage Output Terminal Familiarization Output Terminal Panel Familiarization Terminal legs O and Ground are considered bonded grounds 240V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsVoltage Change-Over Board Maximum AmpsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Ammeter Gauge Reading AC Voltmeter Gauge ReadingUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Circuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position Generator START-UP Procedure ManualBefore Starting Starting ManualFrequency Meter Starting Auto Mode Generator START-UP Procedure Auto ModeBefore connecting this generator to any Place the engine speed switch in the High positionNormal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger and Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramPage Troubleshooting Generator Clean/repair radiator grill Troubleshooting Engine ControllerAdjust governor actuator Adjust governor controllerMethod of Operation Troubleshooting Diagnostic LampPage Explanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 0601823282 06018424020018205020 4A# 0040005000Generator Assy 0017106015 C3154400003C3164600103 0010310030Control BOX Assy 0601809659 M52130000020027106015 0601807513Control BOX Assy 0601831670 38 a 06018102440601831205 0601830746Engine and Radiator Assy 0602015244 C29232002043288497 0602046638Engine and Radiator Assy 0602021070 06033063950269200800 0602010220Engine Operating Panel Assy 0017106020 C23511019030207006000 0602101000Output Terminal Assy C0277500004 C22317004030801830904 0039320000Battery Assy 145G51 0165614551C9109100604 3972250004Muffler Assy 0019210025 C2331100002M5333000003 0602325066Fuel Tank Assy 0810105004 C23630003030810105400 0264100525Enclosure Assy C3414100104 C2413003202C2414100004 C2414600304Enclosure Assy Door ROD Enclosure Assy Gutter Rubber Seals Assy Seal Rubber Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help