Multiquip manual Model DCA125USI, This Manual Must Accompany the Equipment AT ALL Times

Page 1

OPERATION AND PARTS MANUAL

®

MODEL DCA125USI

60 HZ GENERATOR

(ISUZU 4HK1X DIESEL ENGINE)

Revision #1 (03/25/11)

To ﬁnd the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Image 1

Contents

This Manual Must Accompany the Equipment AT ALL Times Model DCA125USIProposition 65 Warning Administrator Reporting Safety DefectsNhtsa DCA125USI 60 Hz Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineDevice. All installations should be Electrical Safety Never use gas piping as an electrical ground Environmental Safety Battery SafetyDCA125USI SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Major Components Owing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelModule Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading Uvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP ProcedureStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure To shutdown the generator, use the following procedureGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes Through 8 and as listed belowTire Wear/Inﬂ ation TIRES/WHEELS/LUG NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic LampPage Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on To 3 units Suggested Spare PartsGenerator Assy Includes Items W/# Part Name QTY. RemarksField Assy FANControl BOX Assy Diagonastic Switch Push Button SwitchSelector Switch Switch BracketControl BOX Assy Alarm Lamp Switch CoverWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy INDICATOR, AIR Cleaner AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy AIR Duct Hose ConnectorBlow by Hose Hose JointEngine and Radiator Assy Cooler Hose BRACKET, Inter CoolerFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Output Terminal Bolt Terminal BoardTerminal Cover Output WindowBattery Assy Battery Sheet BatteryBattery Band Battery Bolt SETMuffler Assy Gasket MufflerBolt SET Fuel Tank Assy Fuel Tank CAP Fuel TankFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Duct Back PlateOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Control BOX Group Battery GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Enclosure Group Fuel Tank GroupFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help

Related manuals

Manual 4 pages 56.26 Kb