Multiquip DCA125USI manual Troubleshooting Generator

Page 49

TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business offi ce or service plant.

Table 19. Generator Troubleshooting

Symptom

Possible Problem

Solution

 

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

Is wiring connection loose?

Check wiring and repair.

No Voltage Output

Is AVR defective?

Replace if necessary.

 

Defective Rotating Rectifi er?

Check and replace.

 

Defective Exciter Field?

Check for approximately 17.3 ohms across J & K on CN1

 

Is engine speed correct?

Turn engine throttle lever to “High”.

Low Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

Defective AVR?

Replace if necessary.

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

Defective AVR?

Replace if necessary.

 

 

Short Circuit in load?

Check load and repair.

Circuit Breaker Tripped

Over current?

Confi rm load requirements and reduce.

Defective circuit breaker?

Check and replace.

 

 

Over current Relay actuated?

Confi rm load requirement and replace.

DCA125USI 60 HZ GEN. • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11) — PAGE 49

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA125USIProposition 65 Warning Administrator Reporting Safety DefectsNhtsa DCA125USI 60 Hz Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineDevice. All installations should be Electrical Safety Never use gas piping as an electrical ground Environmental Safety Battery SafetyDCA125USI SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Major Components Owing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelModule Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading Uvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP ProcedureStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure To shutdown the generator, use the following procedureGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes Through 8 and as listed belowTire Wear/Infl ation TIRES/WHEELS/LUG NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic LampPage Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on To 3 units Suggested Spare PartsGenerator Assy Includes Items W/# Part Name QTY. RemarksField Assy FANControl BOX Assy Diagonastic Switch Push Button SwitchSelector Switch Switch BracketControl BOX Assy Alarm Lamp Switch CoverWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy INDICATOR, AIR Cleaner AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy AIR Duct Hose ConnectorBlow by Hose Hose JointEngine and Radiator Assy Cooler Hose BRACKET, Inter CoolerFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Output Terminal Bolt Terminal BoardTerminal Cover Output WindowBattery Assy Battery Sheet BatteryBattery Band Battery Bolt SETMuffler Assy Gasket MufflerBolt SET Fuel Tank Assy Fuel Tank CAP Fuel TankFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Duct Back PlateOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Control BOX Group Battery GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Enclosure Group Fuel Tank GroupFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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DCA125USI specifications

The Multiquip DCA125USI is a high-performance portable diesel generator renowned for its reliability, efficiency, and robust construction, making it an ideal choice for construction sites, events, and remote locations requiring continuous power. Engineered for durability, this generator features a solid and compact design that allows seamless transport while providing ample power to meet demanding applications.

One of the standout features of the DCA125USI is its powerful 125 kVA output, capable of supplying electricity to a wide range of equipment simultaneously. With a fuel-efficient Tier 4 compliant engine, this generator not only delivers high performance but also addresses environmental concerns through reduced emissions. Operating at low noise levels, the DCA125USI ensures a quieter work environment, making it suitable for urban areas and noise-sensitive locations.

In terms of technology, the DCA125USI is equipped with a state-of-the-art digital control panel that offers advanced monitoring capabilities, allowing users to easily track the generator's performance, fuel consumption, and overall health. This user-friendly interface simplifies operation and enhances the overall experience for users, whether they are seasoned professionals or first-time operators. Additionally, the generator is fitted with automatic voltage regulation (AVR), which provides stable power output, protecting connected equipment from voltage fluctuations.

Safety is a priority with the Multiquip DCA125USI, as evidenced by its comprehensive set of protection features, including low oil pressure shutdown, high-temperature shutdown, and overload protection. These safety mechanisms ensure the longevity of the engine and the generator's components while safeguarding connected equipment against potential damage.

Another notable characteristic is its large fuel tank, which allows for extended run times, reducing the need for frequent refueling. This feature is particularly beneficial in situations where access to fuel is limited or where continuous operation is critical.

In conclusion, the Multiquip DCA125USI is a versatile and dependable portable diesel generator, catering to a wide variety of applications. Its combination of high output, advanced technology, and robust safety features make it an excellent investment for contractors, event organizers, and anyone in need of reliable power in challenging environments. With this generator, users can have peace of mind knowing they have a powerful energy solution at their disposal.