Multiquip DCA125USI manual Engine and Radiator Assy

Model DCA125USI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorNhtsa Table of Contents DCA125USI 60 Hz GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Generator Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Device. All installations should be Never use gas piping as an electrical ground Battery Safety Environmental SafetySpecifications DCA125USIDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Generator Outputs Generator Output VoltagesHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Before StartingStarting Starting ManualPre-Heat Lamp Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator, use the following procedureMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes Through 8 and as listed belowTIRES/WHEELS/LUG Nuts Tire Wear/Infl ationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnXxxxx only Not Used on Suggested Spare Parts To 3 unitsGenerator Assy Part Name QTY. Remarks Includes Items W/#Field Assy FAN Control BOX Assy Push Button Switch Diagonastic SwitchSelector Switch Switch BracketControl BOX Assy Switch Cover Alarm LampWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Muffler GasketBolt SET Fuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Seal Rubber WasherManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Battery Group Control BOX GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Fuel Tank Group Enclosure GroupTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help