Multiquip DCA125USI manual Load Application, Single Phase Load, Three Phase Load

Page 25

LOAD APPLICATION

SINGLE PHASE LOAD

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130—150% more wattage than the rating on the nameplate, as the wattage is infl uenced by the effi ciency, power factor and starting system of the equipment.

NOTICE

If wattage is not given on the equipment’s name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below when connecting loads.

Table 5. Power Factor By Load

 

Type of Load

 

 

Power Factor

Single-phase induction motors

 

 

0.4-0.75

 

 

 

 

Electric heaters, incandescent lamps

 

1.0

 

Fluorescent lamps, mercury lamps

 

0.4-0.9

Electronic devices, communication

 

1.0

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

Table 6. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

Current

Load in Watts

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

in

At 100

At 200

#10 Wire

#12 Wire

#14 Wire

 

#16 Wire

Amperes

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

600 ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

5

600

1200

500 ft.

300 ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

7.5

900

1800

350 ft.

200 ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

10

1200

2400

250 ft.

150 ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

100 ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage

 

 

 

 

 

 

 

 

 

 

THREE PHASE LOAD

When calculating the power requirements for 3-phase power use the following equation:

NOTICE

If 3Ø load (kVA) is not given on the equipment nameplate, approximate 3Ø load may be determined by multiplying voltage by amperage by 1.732.

NOTICE

Motors and motor-driven equipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 6.

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

When connecting a fl uorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

DANGER

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

DCA125USI 60 HZ GEN. • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11) — PAGE 25

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA125USIProposition 65 Warning Administrator Reporting Safety DefectsNhtsa DCA125USI 60 Hz Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGenerator Safety General Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineDevice. All installations should be Electrical Safety Never use gas piping as an electrical ground Environmental Safety Battery SafetyDCA125USI SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral Information Major Components Owing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelModule Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Over Current Relay Connecting LoadsThree Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator OutputsGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading Uvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesCircuit Breakers INSPECTION/SETUPLubrication OIL Fuel CheckOnly use #2 diesel fuel when refueling Refueling ProcedureAIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP ProcedureStarting Starting ManualPre-Heat Lamp Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure To shutdown the generator, use the following procedureGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes Through 8 and as listed belowTire Wear/Infl ation TIRES/WHEELS/LUG NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic LampPage Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on To 3 units Suggested Spare PartsGenerator Assy Includes Items W/# Part Name QTY. RemarksField Assy FANControl BOX Assy Diagonastic Switch Push Button SwitchSelector Switch Switch BracketControl BOX Assy Alarm Lamp Switch CoverWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy INDICATOR, AIR Cleaner AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy AIR Duct Hose ConnectorBlow by Hose Hose JointEngine and Radiator Assy Cooler Hose BRACKET, Inter CoolerFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Output Terminal Bolt Terminal BoardTerminal Cover Output WindowBattery Assy Battery Sheet BatteryBattery Band Battery Bolt SETMuffler Assy Gasket MufflerBolt SET Fuel Tank Assy Fuel Tank CAP Fuel TankFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Duct Back PlateOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Control BOX Group Battery GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Enclosure Group Fuel Tank GroupFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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DCA125USI specifications

The Multiquip DCA125USI is a high-performance portable diesel generator renowned for its reliability, efficiency, and robust construction, making it an ideal choice for construction sites, events, and remote locations requiring continuous power. Engineered for durability, this generator features a solid and compact design that allows seamless transport while providing ample power to meet demanding applications.

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