Multiquip DCA125USI manual Generator START-UP Procedure, Before Starting, Starting Manual

Page 34

GENERATOR START-UP PROCEDURE

BEFORE STARTING

CAUTION

The engine’s exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

WARNING

NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main, G.F.C.I., and aux. circuit breakers (Figure 36) in the OFF position prior to starting the engine.

Figure 36. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Make sure the voltage change-over board has been confi gured for the desired output voltage.

3.Connect the load to the receptacles or the output terminal lugs as shown in Figure 10. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

4.Tighten terminal nuts securely to prevent load wires from slipping out.

5.Close all engine enclosure doors (Figure 37).

CORRECT INCORRECT

Figure 37. Engine Enclosure Doors

STARTING

1.Place the voltage selector switch in the desired voltage position (Figure 38)..

Figure 38. Voltage Selector Switch

STARTING (MANUAL)

1.Place the engine speed switch (Figure 39) in the LOW (down) position.

Figure 39. Engine Speed Switch (Low)

2.Located in the control box is the engine controller diagnostic switch (Figure 40). Verify that this switch has been placed in the OFF position (down).

Figure 40. Diagnostic Switch

3.Place the MPEC control switch in the MANUAL position to start the engine (Figure 41).

Figure 41. MPEC Control Switch

(Manual Position)

PAGE 34 — DCA125USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11)

Image 34 Contents
Model DCA125USI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Administrator Reporting Safety DefectsNhtsa Table of Contents DCA125USI 60 Hz GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipment Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot engineDevice. All installations should be Electrical Safety Never use gas piping as an electrical ground Battery Safety Environmental SafetySpecifications DCA125USIDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Generator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading 3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUP Circuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Generator START-UP ProcedureBefore Starting Starting ManualPre-Heat Lamp Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure To shutdown the generator, use the following procedureGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes Through 8 and as listed belowTire Wear/Infl ation TIRES/WHEELS/LUG NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostic Lamp Method of OperationPage Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on Suggested Spare Parts To 3 unitsGenerator Assy Field Assy Part Name QTY. RemarksIncludes Items W/# FANControl BOX Assy Selector Switch Push Button SwitchDiagonastic Switch Switch BracketControl BOX Assy Water Temperature Gauge Switch CoverAlarm Lamp SWITCH, Panel LightEngine and Radiator Assy Bracket AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Blow by Hose ConnectorAIR Duct Hose Hose JointEngine and Radiator Assy FAN Shroud BRACKET, Inter CoolerCooler Hose BRACKET, FAN ShroudOutput Terminal Assy Terminal Cover Terminal BoardOutput Terminal Bolt Output WindowBattery Assy Battery Band BatteryBattery Sheet Battery Bolt SETMuffler Assy Gasket MufflerBolt SET Fuel Tank Assy Fuel Sender Unit Fuel TankFuel Tank CAP Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Over COVER, Front Frame Back PlateDuct COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Engine & Radiator Group Battery GroupControl BOX Group Output Terminal GroupNameplate and Decals Assy Fuel Tank Group Enclosure GroupTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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