Multiquip DCA125USI manual General Information

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GENERAL INFORMATION

GENERATOR

This MQ Power Model generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

ENGINE OPERATING PANEL

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Warning Lamp

Pre-Heat Lamp

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Fuel Leak Detection Lamp

Panel Light/Panel Light Switch

ECU Controller

Engine Speed Switch

Warning Lamp (Diagnostic Lamp)

GENERATOR CONTROL PANEL

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 350 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Starter Relay

Voltage Selector Switch

Diagnostic Switch

OUTPUT TERMINAL PANEL

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxiliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Jacket Water Heater (Optional)

Low Coolant Level Switch

OPEN DELTA EXCITATION SYSTEM

This generator is equipped with the state of the art “Open- Delta” excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectifi ed and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the confi guration of the open delta to the series connection of B to C. This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings. The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a “fixed ceiling” and responds according the demands of the required load.

ENGINE

The DCA125USI is powered by a 4 cylinder, water cooled, direct injection, turbocharged ISUZU 4HK1X diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 2 for engine specifi cations.

In keeping with MQ Power’s policy of constantly improving its products, the specifi cations quoted herein are subject to change without prior notice.

ELECTRIC GOVERNOR SYSTEM

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

EXTENSION CABLES

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 16 — DCA125USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11)

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Contents Model DCA125USI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Administrator Reporting Safety DefectsNhtsa Table of Contents DCA125USI 60 Hz GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineDevice. All installations should be Electrical Safety Never use gas piping as an electrical ground Battery Safety Environmental SafetySpecifications DCA125USIDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Generator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available ModuleOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelTwist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesGenerator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Before StartingStarting Starting ManualPre-Heat Lamp Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator, use the following procedureGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantBattery Charger & Jacket Water Heater Power Connections Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes Through 8 and as listed belowTire Wear/Infl ation TIRES/WHEELS/LUG NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Diagnostic Lamp Method of OperationPage Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on Suggested Spare Parts To 3 unitsGenerator Assy Part Name QTY. Remarks Includes Items W/#Field Assy FANControl BOX Assy Push Button Switch Diagonastic SwitchSelector Switch Switch BracketControl BOX Assy Switch Cover Alarm LampWater Temperature Gauge SWITCH, Panel LightEngine and Radiator Assy AIR Cleaner INDICATOR, AIR CleanerBracket AIR Cleaner BAND, AIR CleanerEngine and Radiator Assy Connector AIR Duct HoseBlow by Hose Hose JointEngine and Radiator Assy BRACKET, Inter Cooler Cooler HoseFAN Shroud BRACKET, FAN ShroudOutput Terminal Assy Terminal Board Output Terminal BoltTerminal Cover Output WindowBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Gasket MufflerBolt SET Fuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit Connect HoseEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part Back Plate DuctOver COVER, Front Frame COVER, Radiator CAPEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Washer Seal RubberManual PAK Rubber Seals Assy Part Name Nameplate and Decals Assy Battery Group Control BOX GroupEngine & Radiator Group Output Terminal GroupNameplate and Decals Assy Fuel Tank Group Enclosure GroupTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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DCA125USI specifications

The Multiquip DCA125USI is a high-performance portable diesel generator renowned for its reliability, efficiency, and robust construction, making it an ideal choice for construction sites, events, and remote locations requiring continuous power. Engineered for durability, this generator features a solid and compact design that allows seamless transport while providing ample power to meet demanding applications.

One of the standout features of the DCA125USI is its powerful 125 kVA output, capable of supplying electricity to a wide range of equipment simultaneously. With a fuel-efficient Tier 4 compliant engine, this generator not only delivers high performance but also addresses environmental concerns through reduced emissions. Operating at low noise levels, the DCA125USI ensures a quieter work environment, making it suitable for urban areas and noise-sensitive locations.

In terms of technology, the DCA125USI is equipped with a state-of-the-art digital control panel that offers advanced monitoring capabilities, allowing users to easily track the generator's performance, fuel consumption, and overall health. This user-friendly interface simplifies operation and enhances the overall experience for users, whether they are seasoned professionals or first-time operators. Additionally, the generator is fitted with automatic voltage regulation (AVR), which provides stable power output, protecting connected equipment from voltage fluctuations.

Safety is a priority with the Multiquip DCA125USI, as evidenced by its comprehensive set of protection features, including low oil pressure shutdown, high-temperature shutdown, and overload protection. These safety mechanisms ensure the longevity of the engine and the generator's components while safeguarding connected equipment against potential damage.

Another notable characteristic is its large fuel tank, which allows for extended run times, reducing the need for frequent refueling. This feature is particularly beneficial in situations where access to fuel is limited or where continuous operation is critical.

In conclusion, the Multiquip DCA125USI is a versatile and dependable portable diesel generator, catering to a wide variety of applications. Its combination of high output, advanced technology, and robust safety features make it an excellent investment for contractors, event organizers, and anyone in need of reliable power in challenging environments. With this generator, users can have peace of mind knowing they have a powerful energy solution at their disposal.