Multiquip DCA125USI OEMAA8 HEX NUT, Switch Cover, Weather Strip, Toothed Washer, Control Panel

Page 59

CONTROL BOX ASSY. (CONTINUED)

NO.

PART NO.

PART NAME

QTY.

REMARKS

42

M3213602804

SWITCH BRACKET

1

 

43

0027104035

MACHINE SCREW

4

 

43A

OEMAA8

HEX NUT

4

 

44

7538070

MACHINE SCREW

4

REPLACES P/N 0027104016

44A

OEMAA8

HEX NUT

4

 

45

0016906016

HEX HEAD BOLT

4

 

46

M3213602604

SWITCH COVER

1

 

46-1

0317700180

WEATHER STRIP

1

 

47

M3213602504

SWITCH COVER

1

 

48

0016906016

HEX HEAD BOLT

10

 

49

011008020

HEX HEAD BOLT

10

REPLACES P/N 0019208020

49A

0040508000

TOOTHED WASHER

1

 

50

M3223001203

CONTROL PANEL

1

 

51

0601807641

FREQUENCY METER, 45~65Hz 240V

1

 

52

0601808988

AC AMMETER, 0~200A/400A:5A

1

 

53

0601801040

CHANGE OVER SWITCH, AMMETER

1

 

54

0601806859

AC VOLTMETER, 0~600V

1

 

55

0601801041

CHANGE OVER SWITCH, VOLTMETER

1

 

56

0601840073

RHEOSTAT (VR), 2W 1K OHM

1

 

57

0601840100

KNOB

1

REPLACES P/N 0601840121

58

0602202641

CONTROLLER, ECU (CAN77)

1

 

59

0027104040

MACHINE SCREW

2

 

59A

OEMAA8

HEX NUT

2

 

60

82608

SWITCH

1

REPLACES P/N 0601831340

61

0602103092

ALARM LAMP

3

 

61A

0601810245

BULB, DC 18V

3

 

62

0602120095

TACHOMETER

1

 

63

0602122093

OIL PRESSURE GAUGE

1

 

64

0602123090

WATER TEMPERATURE GAUGE

1

 

65

0602121081

CHARGING AMMETER

1

 

67

9826800370

PANEL LIGHT

1

REPLACES P/N 0601810141

68

0601831330

SWITCH, PANEL LIGHT

1

 

69

0601831395

SWITCH, ENGINE SPEED

1

 

70

M1223100004

STOPPER

1

 

71

M3223100004

STOPPER

1

 

72

0027105010

MACHINE SCREW

4

 

73

0027105010

MACHINE SCREW

4

 

74

M9220100004

SET SCREW

2

 

75

0080200007

SNAP RING

2

 

76

0602122272

UNIT, OIL PRESSURE

1

 

77

M9200100004

ADAPTER

1

 

78

8943998582

ADAPTER

1

REPLACES P/N 0602020220

79

0602123260

UNIT, WATER TEMPERATURE

1

 

80

9095720140

PACKING

1

REPLACES P/N 0602021109

81

0602120465

PICK UP, TACHOMETER

1

 

82

0601806644

FUSE, 30A

1

 

83

0601806640

FUSE, 65A

1

 

84

M3246703004

WIRE HARNESS. GENERATOR

1

 

85

M3357202002

WIRE HARNESS, ENGINE

1

 

86

M3357201802

WIRE HARNESS, CONTROLLER

1

 

DCA125USI 60 HZ GEN. • OPERATION AND PARTS MANUAL — REV. #1 (03/25/11) — PAGE 59

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Page 58 Page 60
Contents
This Manual Must Accompany the Equipment AT ALL Times Model DCA125USIProposition 65 Warning Nhtsa Reporting Safety DefectsAdministrator DCA125USI 60 Hz Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety Information Always know the location of the nearest General SafetyGenerator Safety Before servicing equipment Engine SafetyFrom fuel vapors or if fuel is spilled on a hot engine Fuel SafetyTowing Safety  Never use fuel as a cleaning agent Never use gas piping as an electrical ground Electrical SafetyDevice. All installations should be Environmental Safety Battery SafetyDCA125USI SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Owing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelModule Fuel Gauge Indicates amount of diesel fuel availableTerminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization Twist Lock Dual Voltage 120/240 VAC Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Over Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load Generator Output Voltages Generator OutputsAC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP ProcedureBefore Starting StartingPre-Heat Lamp To shutdown the generator, use the following procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections Coupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Through 8 and as listed below Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension TIRES/WHEELS/LUG NutsTire Wear/Infl ation Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Method of Operation Troubleshooting Diagnostic LampPage Xxxxx only Not Used on Sample Parts ListExplanation of Code in Remarks Column To 3 units Suggested Spare PartsGenerator Assy FAN Part Name QTY. Remarks Includes Items W/# Field AssyControl BOX Assy Switch Bracket Push Button SwitchDiagonastic Switch Selector SwitchControl BOX Assy SWITCH, Panel Light Switch CoverAlarm Lamp Water Temperature GaugeEngine and Radiator Assy BAND, AIR Cleaner AIR CleanerINDICATOR, AIR Cleaner Bracket AIR CleanerEngine and Radiator Assy Hose Joint ConnectorAIR Duct Hose Blow by HoseEngine and Radiator Assy BRACKET, FAN Shroud BRACKET, Inter CoolerCooler Hose FAN ShroudOutput Terminal Assy Output Window Terminal BoardOutput Terminal Bolt Terminal CoverBattery Assy Battery Bolt SET BatteryBattery Sheet Battery BandMuffler Assy Bolt SET MufflerGasket Fuel Tank Assy Connect Hose Fuel TankFuel Tank CAP Fuel Sender UnitEnclosure ASSY. Part Enclosure ASSY. PART1 Enclosure ASSY. Part COVER, Radiator CAP Back PlateDuct Over COVER, Front FrameEnclosure ASSY. Part Rear Frame Enclosure ASSY. Part Manual PAK Seal RubberWasher Rubber Seals Assy Part Name Nameplate and Decals Assy Output Terminal Group Battery GroupControl BOX Group Engine & Radiator GroupNameplate and Decals Assy Enclosure Group Fuel Tank GroupFreight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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