Multiquip dca-70usj DCA-70USJ Rules for Safe Operation, Maintenance Safety, Battery Safety

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DCA-70USJ — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)

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Contents Parts List NO. M2870400114 Model DCA-70USJ2 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-70USJ Specifications Generator SpecificationsDCA-70USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols You can be injured if you do not follow directionsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyDCA-70USJ Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-70USJ Generator Decals Generator DecalsDCA-70USJ Generator Decals Generator Decals Cont inuedDCA-70USJ Installation Typical Generator Grounding ApplicationDCA-70USJ Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-70USJ General Information DCA-70USJ Major Components Major Components20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Ammeter phase-selector switch Be switched offAdjustment of the generator’s output voltage OnlyDCA-70USJ Engine Operating Panel DCA-70USJ Engine Operating Panel DCA-70USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70USJ Load Application Motors and motor-drivenVoltage Selector Switch DCA-70USJ Generator OutputsGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-70USJ Gauge ReadingReading Amperage Three-Phase Position DCA-70USJ Outputterminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-70USJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan BeltTensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWiring AlternatorBefore Starting Engines exhaust contains harmful emissionsDirect exhaust away from nearby personnel Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionDCA-70USJ Generator SHUT-DOWN Procedure Shutdown ProcedureEmergency Shutdown Procedure DCA-70USJ Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-70USJ Maintenance To ensure adequate startingDCA-70USJ -TRAILER Maintenance Trailer MaintenanceDCA-70USJ -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug NutTorque Requirements Start all wheel lug nuts by handDCA-70USJ -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USJ Generatorwiring Diagram DCA-70USJ Enginewiring Diagram Engine Wiring DiagramDCA-70USJ -TROUBLESHOOTING Generator DCA-70USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-70USJ Suggested Spare PartsDCA-70USJ Generator Assy B5110100602 81010700330012810035 8101611004DCA-70USJ Control BOX Assy M2213000702 03300001800601808824 002100508060 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 DCA-70USJ Control BOX Assy DCA-70USJ Engine & Radiator Assy M2923200014 0602041292RE504836 060204259564 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0602022561 06033065900603300285 0605511395DCA-70USJ Outputterminal Assy M2230700113 M2233000004M2233100004 0039312000DCA-70USJ Battery Assy 0602220187 627MFDM9310500014 M9103000304DCA-70USJ Muffler Assy M2330100803 0017112030M2333000703 M2333200204DCA-70USJ Fueltank Assy M2363000902 06055050700605501073 0605516090DCA-70USJ Enclosure #1 Assy M2413001502 M23633002030603306797 M242300091276 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0010120050 28A 003002000028B 0040020000 28C 0041220000DCA-70USJ Enclosure #2 Assy Enclosure #2 AssyM3443000812 M3493303203M3443000914 M3493303304DCA-70USJ Enclosure #3 Assy 0229200870 02292011300229201240 0228900660DCA-70USJ Name Plate Assy M1550000204 M1550000703M2550000304 M2550000603Terms and Conditions of Sale Parts FreightpolicyDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Your Local Dealer is