Multiquip dca-70usj DCA85USJ Safety Message Alert Symbols, This generator, other property, or

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DCA85USJ — SAFETY MESSAGE ALERT SYMBOLS

WARNING - ROTATING PARTS

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - ACCIDENTAL STARTING

ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use.

CAUTION - OVER-SPEED CONDITIONS

NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

CAUTION - RESPIRATORY HAZARDS

ALWAYS wear approved respiratory protection.

CAUTION - SIGHT AND HEARING HAZARDS

ALWAYS wear approved eye and hearing protection.

CAUTION - EQUIPMENT DAMAGE MESSAGES

Other important messages are provided throughout this manual to help prevent damage to your generator, other property, or the surrounding environment.

This generator, other property, or

NOTE the surrounding environment could be damaged if you do not follow instructions.

DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 9

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Contents Model DCA-70USJ Parts List NO. M28704001142 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresGenerator Specifications DCA-70USJ SpecificationsDCA-70USJ Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA85USJ Safety Message Alert SymbolsThis generator, other property, or DCA85USJ Safety Message Alert SymbolsDCA-70USJ Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyMaintenance Safety Battery SafetyDCA-70USJ Rules for Safe Operation Emergencies Towing &Transporting SafetyGenerator Decals DCA-70USJ Generator DecalsGenerator Decals Cont inued DCA-70USJ Generator DecalsTypical Generator Grounding Application DCA-70USJ InstallationOutdoor Installation DCA-70USJ InstallationIndoor Installation When connecting the generatorDCA-70USJ General Information Major Components DCA-70USJ Major Components20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Be switched off Ammeter phase-selector switchAdjustment of the generator’s output voltage OnlyDCA-70USJ Engine Operating Panel DCA-70USJ Engine Operating Panel Output Terminal Familiarization DCA-70USJ Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-70USJ Load Application Motors and motor-drivenDCA-70USJ Generator Outputs Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-70USJ Gauge ReadingReading Amperage DCA-70USJ Outputterminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-70USJ PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan BeltTension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing PointBattery Cable Installation BatteryWiring AlternatorEngines exhaust contains harmful emissions Before StartingDirect exhaust away from nearby personnel Close all engine enclosure doors FigurePosition to start the engine Figure Starting ManualOil Pressure Gauge Place the Mpec Control Switch in the Auto position Starting Auto ModeDCA-70USJ Generator SHUT-DOWN Procedure Shutdown ProcedureEmergency Shutdown Procedure DCA-70USJ Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterTo ensure adequate starting DCA-70USJ MaintenanceTrailer Maintenance DCA-70USJ -TRAILER MaintenanceBrake Adjustment DCA-70USJ -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug NutTorque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-70USJ -TRAILERWIRING DiagramDCA-70USJ Generatorwiring Diagram Engine Wiring Diagram DCA-70USJ Enginewiring DiagramDCA-70USJ -TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-70USJ -TROUBLESHOOTING Engine ControllerDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same DCA-70USJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USJ Generator Assy 8101070033 B51101006020012810035 8101611004DCA-70USJ Control BOX Assy 0330000180 M22130007020601808824 002100508060 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 DCA-70USJ Control BOX Assy DCA-70USJ Engine & Radiator Assy 0602041292 M2923200014RE504836 060204259564 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0603306590 06020225610603300285 0605511395DCA-70USJ Outputterminal Assy M2233000004 M2230700113M2233100004 0039312000DCA-70USJ Battery Assy 627MFD 0602220187M9310500014 M9103000304DCA-70USJ Muffler Assy 0017112030 M2330100803M2333000703 M2333200204DCA-70USJ Fueltank Assy 0605505070 M23630009020605501073 0605516090DCA-70USJ Enclosure #1 Assy M2363300203 M24130015020603306797 M242300091276 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 28A 0030020000 001012005028B 0040020000 28C 0041220000Enclosure #2 Assy DCA-70USJ Enclosure #2 AssyM3493303203 M3443000812M3443000914 M3493303304DCA-70USJ Enclosure #3 Assy 0229201130 02292008700229201240 0228900660DCA-70USJ Name Plate Assy M1550000703 M1550000204M2550000304 M2550000603Freightpolicy Terms and Conditions of Sale PartsDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Your Local Dealer is