Multiquip dca-70usj operation manual Connecting Loads, Blower Fan

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DCA-70USJ — OUTPUT TERMINAL PANEL FAMILIARIZATION

Connecting Loads

Loads can be connected to the generator by the Ouput Terminal Lugs or the convienience receptacles. (See Figure

13). Make sure to read the operation manual before attempting to connect a load to the generator.

To protect the output terminals from overload, a 3-pole, 175A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Figure 13. Connecting Loads

Over Current Relay

An over current relay (Figure 14) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip. If the circuit breaker can not be reset, the reset button on the over cur- rent relay must be pressed. The over current relay is lo- cated in the control box.

Blower Fan

This unit has an intake fan located at the rear of the machine to draw outside air into the cabinet to cool the engine. The fan has a 10 amp AC fuse located beneath the Voltage Selector Switch (Figure 15).

Figure 15. Blower Fan Fuse

DANGER - ELECTROCUTION HAZARDS

This fuse has current running through it any time the engine is running. This fuse is NOT connected to the main circuit breaker of the generator. Attempting to replace the fuse with the engine and/or generator operating

could result in electrocution and severe bodily harm. ALWAYS turn the unit completely off before attempting to replace or handle this fuse.

Figure 14. Over Current Relay

PAGE 26 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)

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Contents Parts List NO. M2870400114 Model DCA-70USJ2 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-70USJ Specifications Generator SpecificationsDCA-70USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols You can be injured if you do not follow directionsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USJ Rules for Safe OperationElectrical Safety Generator GroundingDCA-70USJ Rules for Safe Operation Maintenance SafetyBattery Safety Towing &Transporting Safety EmergenciesDCA-70USJ Generator Decals Generator DecalsDCA-70USJ Generator Decals Generator Decals Cont inuedDCA-70USJ Installation Typical Generator Grounding ApplicationIndoor Installation DCA-70USJ InstallationOutdoor Installation When connecting the generatorDCA-70USJ General Information DCA-70USJ Major Components Major Components20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Adjustment of the generator’s output voltage Ammeter phase-selector switchBe switched off OnlyDCA-70USJ Engine Operating Panel DCA-70USJ Engine Operating Panel DCA-70USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-70USJ Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator Amperage Voltage Selector SwitchDCA-70USJ Generator Outputs Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-70USJ Gauge Reading Uvwo Terminal Output Voltages Three-Phase PositionDCA-70USJ Outputterminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-70USJ PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan BeltTension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorDirect exhaust away from nearby personnel Before StartingEngines exhaust contains harmful emissions Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-70USJ Generator SHUT-DOWN ProcedureShutdown Procedure DCA-70USJ Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-70USJ Maintenance To ensure adequate startingDCA-70USJ -TRAILER Maintenance Trailer MaintenanceBrakes DCA-70USJ -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug NutTorque Requirements Start all wheel lug nuts by handDCA-70USJ -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USJ Generatorwiring Diagram DCA-70USJ Enginewiring Diagram Engine Wiring DiagramDCA-70USJ -TROUBLESHOOTING Generator DCA-70USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 If more than one of the same Explanation of Code in Remarks ColumnItems Found In the Items Number Column Part number on this Suggested Spare Parts list DCA-70USJ Suggested Spare PartsDCA-70USJ Generator Assy 0012810035 B51101006028101070033 8101611004DCA-70USJ Control BOX Assy 0601808824 M22130007020330000180 002100508060 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 DCA-70USJ Control BOX Assy DCA-70USJ Engine & Radiator Assy RE504836 M29232000140602041292 060204259564 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0603300285 06020225610603306590 0605511395DCA-70USJ Outputterminal Assy M2233100004 M2230700113M2233000004 0039312000DCA-70USJ Battery Assy M9310500014 0602220187627MFD M9103000304DCA-70USJ Muffler Assy M2333000703 M23301008030017112030 M2333200204DCA-70USJ Fueltank Assy 0605501073 M23630009020605505070 0605516090DCA-70USJ Enclosure #1 Assy 0603306797 M2413001502M2363300203 M242300091276 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 28B 0040020000 001012005028A 0030020000 28C 0041220000DCA-70USJ Enclosure #2 Assy Enclosure #2 AssyM3443000914 M3443000812M3493303203 M3493303304DCA-70USJ Enclosure #3 Assy 0229201240 02292008700229201130 0228900660DCA-70USJ Name Plate Assy M2550000304 M1550000204M1550000703 M2550000603Terms and Conditions of Sale Parts FreightpolicyDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Your Local Dealer is