Multiquip dca-70usj operation manual DCA-70USJ General Information

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DCA-70USJ — GENERAL INFORMATION

DCA-70USJ Series Familiarization

Generator

The MQ Power Model DCA-70USJ is a 56 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Pre-heat Lamp

Panel Light/Panel Light Switch

Auto ON/OFF Engine Controller (MPEC)

Fuel Leak Detected Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 175 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-70USJ generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-70USJis powered by a 4 cycle, water cooled, direct injection, turbocharged John Deere Model 4045TF275 Diesel Engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 5) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-70USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)

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Contents Parts List NO. M2870400114 Model DCA-70USJ2 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-70USJ Specifications Generator SpecificationsDCA-70USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols You can be injured if you do not follow directionsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyDCA-70USJ Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-70USJ Generator Decals Generator DecalsDCA-70USJ Generator Decals Generator Decals Cont inuedDCA-70USJ Installation Typical Generator Grounding ApplicationIndoor Installation DCA-70USJ InstallationOutdoor Installation When connecting the generatorDCA-70USJ General Information DCA-70USJ Major Components Major Components20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Adjustment of the generator’s output voltage Ammeter phase-selector switchBe switched off OnlyDCA-70USJ Engine Operating Panel DCA-70USJ Engine Operating Panel DCA-70USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-70USJ Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator Amperage Voltage Selector SwitchDCA-70USJ Generator Outputs Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-70USJ Gauge ReadingReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-70USJ Outputterminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-70USJ PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan BeltTension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorDirect exhaust away from nearby personnel Before StartingEngines exhaust contains harmful emissions Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionDCA-70USJ Generator SHUT-DOWN Procedure Shutdown ProcedureEmergency Shutdown Procedure DCA-70USJ Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterDCA-70USJ Maintenance To ensure adequate startingDCA-70USJ -TRAILER Maintenance Trailer MaintenanceBrakes DCA-70USJ -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug NutTorque Requirements Start all wheel lug nuts by handDCA-70USJ -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USJ Generatorwiring Diagram DCA-70USJ Enginewiring Diagram Engine Wiring DiagramDCA-70USJ -TROUBLESHOOTING Generator DCA-70USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-70USJ Suggested Spare PartsDCA-70USJ Generator Assy 0012810035 B51101006028101070033 8101611004DCA-70USJ Control BOX Assy 0601808824 M22130007020330000180 002100508060 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 DCA-70USJ Control BOX Assy DCA-70USJ Engine & Radiator Assy RE504836 M29232000140602041292 060204259564 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0603300285 06020225610603306590 0605511395DCA-70USJ Outputterminal Assy M2233100004 M2230700113M2233000004 0039312000DCA-70USJ Battery Assy M9310500014 0602220187627MFD M9103000304DCA-70USJ Muffler Assy M2333000703 M23301008030017112030 M2333200204DCA-70USJ Fueltank Assy 0605501073 M23630009020605505070 0605516090DCA-70USJ Enclosure #1 Assy 0603306797 M2413001502M2363300203 M242300091276 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 28B 0040020000 001012005028A 0030020000 28C 0041220000DCA-70USJ Enclosure #2 Assy Enclosure #2 AssyM3443000914 M3443000812M3493303203 M3493303304DCA-70USJ Enclosure #3 Assy 0229201240 02292008700229201130 0228900660DCA-70USJ Name Plate Assy M2550000304 M1550000204M1550000703 M2550000603Terms and Conditions of Sale Parts FreightpolicyDCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Your Local Dealer is