Multiquip SGW-250SS Generator, Control Panel, Welder Protection System, Excitation System, Engine

Page 11

SGW-250SS — GENERAL INFORMATION

SGW-250SS FAMILIARIZATION

Generator

The MQ Power Model SGW-250SS welder/generator can provide 200 amps of welding current when in the CV/DC mode and 250 amps of welding current when in the CC/DC mode. When used as a generator it can provide a maximum of 7,200 watts of power.

Control Panel

The control panel is provided with the following:

zOne GFCI 120 volt receptacle, 30 amp (single-phase)

zOne 120 volt receptacle, 30 amp (single-phase)

zOne 120/240 volt receptacle, 30 amp (single-phase)

zMain Circuit Breaker 265V @25 Amps

zCircuit Protector Breaker (GFCI) 120V @20 Amps

zIdle Control Switch

zStarter Switch

zStarter Button

zHour Meter

zGround Terminal

Welder Protection System

In the event of an overload, this welder/generator is equipped with an welder protection system . If an overload is detected while operating the welder/generator, the welder protection system will shut down the engine.

Oil Pressure Warning Alarm

In the event of low oil pressure (engine), this welder/generator is equipped with an engine protection fail safe system . If low oil pressure is detected while operating the welder/ generator, the engine protection system will shut down the engine.

If this condition (low oil pressure) should occur, please refer to the engine troubleshooting table in this manual.

Excitation System

The SGW-250SS welder/generator uses a brushless exciter to create rated output electricity. This system will use the mechanical energy generated by the 3600 RPM engine to spin the rotor (or armature) inside the generator (or alternator end).

The motion created by the rotor (which holds copper coils) spins inside a housing of permanent magnets called the "STATOR". A magnetic field is created by the stator and produces an electrical current.

Engine

The SGW-250SS is powered by an air-cooled, 4-cycle HONDA gasoline engine. This engine is designed to meet every performance requirement for generator. Reference Table 1, page 9 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Figures 2 and 3 (pages 14-15) show the basic controls and indicators for the SGW-250SS welder/generator.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 11

Image 11
Contents MQ Power Whisperweldtm Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRules for Safe Operation Operation and Safety Decals Operation and Safety Decals SGW-250SS Specifications Welder Protection System Oil Pressure Warning AlarmGenerator Control PanelSGW-250SS Dimensions SGW-250SS DimensionsExplanation of Chart SGW-250SS -TRAILER-SAFETY GuidelinesTRLR-10W SGW-250SS TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Suspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements SGW-250SS -TRAILER Safety GuidelinesTorque Ft.-Lbs SGW-250SS -TRAILER-WIRING Diagram SGW-250SS -TOWING Towing Safety PrecautionsSGW-250SS Controls and Indicators SGW-250SS Controls and Indicators Selecting Optimum Welding Cable SGW-250SS InstallationOutdoor Installation SGW-250SS PRE-SETUP Fuel Air CleanerBattery Lubrication OilOperation in Freezing Weather Cleaning the RadiatorFan Belt Tension Fuel Gauge Idle Control SwitchMain Circuit Breaker 2-Pole Gfci Protection Breaker Single-PoleSGW-250SS Load Application Single Phase LoadWelding Cables and Polarities SGW-250SS -WELDER Operating InstructionsSGW-250SS -WELDER Operating Instructions Auxiliary AC PowerDuty Cycle Welding and Auxiliary OutputsShutdown SGW-250SS Engine Operating InstructionsBefore Starting StartingSGW-250SS Maintenance Inspection / Maintenance Welder/Generator Storage SGW-250SS Preparation for Long -TERM StorageSGW-250SS -ENGINE/GENERATORWIRING Diagram SGW-250SS -TROUBLESHOOTING Welder SGW-250SS -TROUBLESHOOTING Engine Engine Troubleshooting Part SGW-250SS -TROUBLESHOOTING EngineEngine Troubleshooting Part Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description SGW-250SS Suggested Spare PartsGenerator Assy SGW-250SS Generator AssyEND Bracket Includes Items WFAN SET Bolt RotorControl Panel Assy SGW-250SS Control Panel AssyRA25YN20SB2KOJ Machine ScrewSeal RV24YN20SB2KOSGW-250SS Control Panel Assy Knob Selector Switches Symbol SealElectric Parts Assy SGW-250SS Electric Parts AssySpring PIN Wire StopperAC Reactor ARM SolenoidBattery Assy SGW-250SS Battery AssyTerminal CAP Battery BandBattery Bolt Terminal CAP REDTail Pipe Assy SGW-250SS Tail Pipe AssyPipe Band Outlet PipeFuel Tank Assy SGW-250SS Fuel Tank AssyHose Band Drain PlugRing Fuel HoseEnclosure Assy SGW-250SS Enclosure AssyEngine Base BaseEdge Cover Base CoverName Plate and Decals Assy SGW-250SS Name Plate and Decals AssySee Decal Illustrations on page 8 Replaces D25200040BDCS01 With Model and S/NCylinder Head Assy Honda GX610VXD Engine Cylinder Head AssyCOVER, Head Filler GUIDE, EX. Valve OSCLIP, Valve Guide COVER, HeadCylinder Barrel Assy Honda GX610VXD Engine Cylinder Barrel AssyCOVER, Breather COLLAR, Filter SettingCLAMP, Wire Switch ASSY., OIL LevelCrankcase Cover Assy Honda GX610VXD Engine Crankcase Cover AssyCOVER, OIL Filter GASKET, Case CoverBOLT, Sealing SPRING, Relief ValveCrankshaft Assy Honda GX610VXD Engine Crankshaft Assy13310ZJ0880 Piston Assy Honda GX610VXD Engine Piston AssyBOLT, Connecting ROD Bearing E, Connecting RODBearing F Connecting ROD Bearing G Connecting RODCamshaft Assy Honda GX610VXD Engine Camshaft AssyPIN, Governor Weight Holder SPRING, Weight ReturnHOLDER, Governor Weight PLATE, Governor Weight HolderFAN Cover Assy Honda GX610VXD Engine FAN Cover AssyHonda GX610VXD Engine -FAN Cover Assy Carburetor Assy Honda GX610VXD Engine Carburetor AssyGasket SET GASKET, AIR CleanerTUBE, Breather CLIP, Breather TubeAIR Cleaner Assy Honda GX610VXD Engine AIR Cleaner AssyTUBE, AIR Cleaner Conn COVER, AIR CleanerGROMMET, AIR Cleaner HOSE, AIR CleanerMuffler Assy Honda GX610VXD Engine Muffler AssyBand Assy Pipe COMP., EX. HIGH-LFuel Pump Assy Honda GX610VXD Engine Fuel Pump Assy Flywheel Assy NUT, Flange 20MM Honda GX610VXD Engine Flywheel AssyFAN, Cooling Flywheel CompIgnition Coil Assy Honda GX610VXD Engine Ignition Coil AssyGROMMET, Tool GROMMET, Ignition WireCoil ASSY., R. Ignition Coil ASSY., L. IgnitionStarter Motor Assy Honda GX610VXD Engine Starter Motor AssyNUT, Washer 6MM Cover A, Magnetic SwitchMotor ASSY., Starter Control Assy Honda GX610VXD Engine Control AssySPRING, Governor HOLDER, WireSPRING, Return ROD, GovernorEffective July 1 Page Denyo MANUFACTURING, CO., USA

SGW-250SS specifications

The Multiquip SGW-250SS is an innovative and robust generator designed for a wide range of applications, from construction sites to outdoor events. This generator stands out due to its combination of reliability, efficiency, and portability, making it a top choice for professionals and enthusiasts alike.

One of the main features of the SGW-250SS is its powerful 25 kW output. This high output capacity ensures that it can handle multiple tools and equipment simultaneously, making it ideal for construction or industrial applications. The generator is equipped with a durable engine that delivers impressive performance even under heavy loads, ensuring that users can rely on it to meet their power needs without interruption.

In addition to its powerful output, the SGW-250SS boasts a range of advanced technologies aimed at maximizing performance and minimizing operating costs. The generator features an advanced digital control panel that simplifies operation and monitoring. This panel provides essential information such as voltage output, frequency, and operating hours, allowing users to keep track of performance effortlessly.

Another notable characteristic of the SGW-250SS is its robust construction. Designed to withstand harsh environments, this generator features a corrosion-resistant frame and heavy-duty components that enhance its longevity. The generator also offers excellent noise reduction capabilities, making it a suitable option for use in noise-sensitive areas.

Portability is another key aspect of the Multiquip SGW-250SS, as it is designed with mobility in mind. The generator comes equipped with rugged wheels and a foldable handle, allowing for easy transport across various terrains. This feature is particularly beneficial for contractors who need to move the generator frequently between job sites.

Safety features are also integral to the design of the SGW-250SS. It includes low oil shutdown and circuit breaker protection, which help to prevent damage and ensure safe operation. These safety measures are essential in maintaining the generator's reliability and protecting both the equipment and the users.

In summary, the Multiquip SGW-250SS combines power, portability, and safety in a reliable generator package. Its advanced technologies, robust construction, and user-friendly features make it an excellent choice for various professional and recreational applications. Whether for construction, outdoor events, or emergency backup, the SGW-250SS is engineered to deliver performance and peace of mind.