Multiquip operation manual SGW-250SS -TROUBLESHOOTING Welder

Page 36

SGW-250SS —TROUBLESHOOTING (WELDER)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Welder Troubleshooting (Table 8) information shown below. If the problem cannot be remedied, please consult our company's business office or service plant.

TABLE 14. WELDER TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Low speed ?

Refer to "Engine remains at low speed" section.

 

 

 

 

Defective resistor (R)?

Replace resistor.

 

 

 

AC voltage is not present in generator's

Defective Field Controller?

Replace "Field Controller".

 

 

AC section or welding section.

Defective rotor?

Replace rotor.

 

 

 

 

 

Defective Wiring?

Repair wiring.

 

 

 

 

Blown fuse F3?

Replace fuse.

 

 

 

Poor welding and low voltage in AC

Defective Field Controller?

Replace "Field Controller".

power section.

 

 

Defective rotor?

Replace rotor.

 

 

 

 

 

Low speed ?

Refer to "Engine remains at low speed" section.

 

 

 

 

Layer short-circuit in armature

Replace armature.

 

winding?

 

 

 

 

 

Defective wiring?

Repair wiring.

 

 

 

 

Defective current transformer?

Replace transformer, CT1, CT2 or CT3.

 

 

 

 

Defective Field Controller?

Replace "Field Controller".

 

 

 

 

Defective rectifier (Re)?

Replace rectifier.

 

 

 

AC power is normal but but there is no

Defective reactor (DCL or L1 or L2)?

Replace reactor.

 

 

 

 

welding capability. Current and voltage

Inadequate length and thickness of

Replace welding cable.

adjustments are in-operative.

welding cable.

 

 

 

 

 

Layer short-circuit in armature

Replace armature.

 

winding?

 

 

 

 

 

Defective wiring?

Repair wiring.

 

 

 

 

Defective selector switches?

Replace S1 or S2.

 

 

 

AC power is too low or can not be used,

Defective circuit breaker

Replace circuit breaker.

but welding is normal.

 

 

Layer short-circuit in armature winding

Replace armature.

 

 

(AC side)?

 

 

 

 

 

Defective wiring?

Repair wiring.

 

 

 

 

Defective Field Controller?

Replace "Field Controller".

 

 

 

Battery discharges too soon.

Defective engine regulator?`

Replace regulator.

 

 

 

 

Defective wiring?

Repair wiring.

 

 

 

 

Defective ignition switch?

Replace ignition switch.

 

 

 

PAGE 36 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)

Image 36
Contents MQ Power Whisperweldtm Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRules for Safe Operation Operation and Safety Decals Operation and Safety Decals SGW-250SS Specifications Oil Pressure Warning Alarm GeneratorControl Panel Welder Protection SystemSGW-250SS Dimensions SGW-250SS DimensionsSGW-250SS -TRAILER-SAFETY Guidelines Explanation of ChartSGW-250SS TRAILER-SPECIFICATIONS TRLR-10WModel Coupler Tires Wheels Axle Hubs Suspension Electrical Tires/Wheels/Lug Nuts Tire Wear/InflationSuspension SGW-250SS -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements SGW-250SS -TRAILER-WIRING Diagram Towing Safety Precautions SGW-250SS -TOWINGSGW-250SS Controls and Indicators SGW-250SS Controls and Indicators SGW-250SS Installation Outdoor InstallationSelecting Optimum Welding Cable SGW-250SS PRE-SETUP Air Cleaner BatteryLubrication Oil FuelCleaning the Radiator Fan Belt TensionOperation in Freezing Weather Idle Control Switch Main Circuit Breaker 2-PoleGfci Protection Breaker Single-Pole Fuel GaugeSingle Phase Load SGW-250SS Load ApplicationSGW-250SS -WELDER Operating Instructions Welding Cables and PolaritiesAuxiliary AC Power SGW-250SS -WELDER Operating InstructionsWelding and Auxiliary Outputs Duty CycleSGW-250SS Engine Operating Instructions Before StartingStarting ShutdownSGW-250SS Maintenance Inspection / Maintenance SGW-250SS Preparation for Long -TERM Storage Welder/Generator StorageSGW-250SS -ENGINE/GENERATORWIRING Diagram SGW-250SS -TROUBLESHOOTING Welder SGW-250SS -TROUBLESHOOTING Engine SGW-250SS -TROUBLESHOOTING Engine Engine Troubleshooting PartEngine Troubleshooting Part Explanation of Code in Remarks Column Items Found In the Items Number ColumnSGW-250SS Suggested Spare Parts Qty DescriptionSGW-250SS Generator Assy Generator AssyIncludes Items W FANSET Bolt Rotor END BracketSGW-250SS Control Panel Assy Control Panel AssyMachine Screw SealRV24YN20SB2KO RA25YN20SB2KOJSGW-250SS Control Panel Assy Symbol Seal Knob Selector SwitchesSGW-250SS Electric Parts Assy Electric Parts AssyWire Stopper AC ReactorARM Solenoid Spring PINSGW-250SS Battery Assy Battery AssyBattery Band Battery BoltTerminal CAP RED Terminal CAPSGW-250SS Tail Pipe Assy Tail Pipe AssyOutlet Pipe Pipe BandSGW-250SS Fuel Tank Assy Fuel Tank AssyDrain Plug RingFuel Hose Hose BandSGW-250SS Enclosure Assy Enclosure AssyBase Edge CoverBase Cover Engine BaseSGW-250SS Name Plate and Decals Assy Name Plate and Decals AssyReplaces D25200040B DCS01With Model and S/N See Decal Illustrations on page 8Honda GX610VXD Engine Cylinder Head Assy Cylinder Head AssyGUIDE, EX. Valve OS CLIP, Valve GuideCOVER, Head COVER, Head FillerHonda GX610VXD Engine Cylinder Barrel Assy Cylinder Barrel AssyCOLLAR, Filter Setting CLAMP, WireSwitch ASSY., OIL Level COVER, BreatherHonda GX610VXD Engine Crankcase Cover Assy Crankcase Cover AssyGASKET, Case Cover BOLT, SealingSPRING, Relief Valve COVER, OIL FilterHonda GX610VXD Engine Crankshaft Assy Crankshaft Assy13310ZJ0880 Honda GX610VXD Engine Piston Assy Piston AssyBearing E, Connecting ROD Bearing F Connecting RODBearing G Connecting ROD BOLT, Connecting RODHonda GX610VXD Engine Camshaft Assy Camshaft AssySPRING, Weight Return HOLDER, Governor WeightPLATE, Governor Weight Holder PIN, Governor Weight HolderHonda GX610VXD Engine FAN Cover Assy FAN Cover AssyHonda GX610VXD Engine -FAN Cover Assy Honda GX610VXD Engine Carburetor Assy Carburetor AssyGASKET, AIR Cleaner TUBE, BreatherCLIP, Breather Tube Gasket SETHonda GX610VXD Engine AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerHOSE, AIR Cleaner TUBE, AIR Cleaner ConnHonda GX610VXD Engine Muffler Assy Muffler AssyPipe COMP., EX. HIGH-L Band AssyFuel Pump Assy Honda GX610VXD Engine Fuel Pump Assy Flywheel Assy Honda GX610VXD Engine Flywheel Assy FAN, CoolingFlywheel Comp NUT, Flange 20MMHonda GX610VXD Engine Ignition Coil Assy Ignition Coil AssyGROMMET, Ignition Wire Coil ASSY., R. IgnitionCoil ASSY., L. Ignition GROMMET, ToolHonda GX610VXD Engine Starter Motor Assy Starter Motor AssyCover A, Magnetic Switch Motor ASSY., StarterNUT, Washer 6MM Honda GX610VXD Engine Control Assy Control AssyHOLDER, Wire SPRING, ReturnROD, Governor SPRING, GovernorEffective July 1 Page Denyo MANUFACTURING, CO., USA

SGW-250SS specifications

The Multiquip SGW-250SS is an innovative and robust generator designed for a wide range of applications, from construction sites to outdoor events. This generator stands out due to its combination of reliability, efficiency, and portability, making it a top choice for professionals and enthusiasts alike.

One of the main features of the SGW-250SS is its powerful 25 kW output. This high output capacity ensures that it can handle multiple tools and equipment simultaneously, making it ideal for construction or industrial applications. The generator is equipped with a durable engine that delivers impressive performance even under heavy loads, ensuring that users can rely on it to meet their power needs without interruption.

In addition to its powerful output, the SGW-250SS boasts a range of advanced technologies aimed at maximizing performance and minimizing operating costs. The generator features an advanced digital control panel that simplifies operation and monitoring. This panel provides essential information such as voltage output, frequency, and operating hours, allowing users to keep track of performance effortlessly.

Another notable characteristic of the SGW-250SS is its robust construction. Designed to withstand harsh environments, this generator features a corrosion-resistant frame and heavy-duty components that enhance its longevity. The generator also offers excellent noise reduction capabilities, making it a suitable option for use in noise-sensitive areas.

Portability is another key aspect of the Multiquip SGW-250SS, as it is designed with mobility in mind. The generator comes equipped with rugged wheels and a foldable handle, allowing for easy transport across various terrains. This feature is particularly beneficial for contractors who need to move the generator frequently between job sites.

Safety features are also integral to the design of the SGW-250SS. It includes low oil shutdown and circuit breaker protection, which help to prevent damage and ensure safe operation. These safety measures are essential in maintaining the generator's reliability and protecting both the equipment and the users.

In summary, the Multiquip SGW-250SS combines power, portability, and safety in a reliable generator package. Its advanced technologies, robust construction, and user-friendly features make it an excellent choice for various professional and recreational applications. Whether for construction, outdoor events, or emergency backup, the SGW-250SS is engineered to deliver performance and peace of mind.