Multiquip operation manual SGW-250SS -TROUBLESHOOTING Engine, Engine Troubleshooting Part

Page 38

SGW-250SS —TROUBLESHOOTING (ENGINE)

TABLE 15. ENGINE TROUBLESHOOTING (PART 2)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Fuel leak due to loose

Tighten nut.

 

injection pipe retaining nut?

 

 

 

 

 

 

Injection pump

Repair or replace.

 

malfunctioning?

Engine revolution is not

 

 

 

 

 

smooth.

Incorrect nozzle opening

Adjust.

 

pressure?

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

clogged?

 

 

 

 

 

 

Fuel over flow pipe

Clean.

 

clogged?

 

 

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

 

Piston ring and liner worn

Repair or replace.

Either white or blue exhaust

or stuck?

 

gas is observed.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

Overload?

Lessen the load.

 

 

 

 

Low grade fuel used?

Use the specified fuel.

Either black or dark gray

 

 

Fuel filter clogged?

Clean or change.

exhaust gas is observed.

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Engine's moving parts

Repair or replace.

 

seem to be seizing?

 

 

 

 

 

Deficient output.

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow

 

plug and nozzle holder.

 

 

 

 

 

PAGE 38 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)

Image 38
Contents MQ Power Whisperweldtm Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRules for Safe Operation Operation and Safety Decals Operation and Safety Decals SGW-250SS Specifications Control Panel Oil Pressure Warning AlarmGenerator Welder Protection SystemSGW-250SS Dimensions SGW-250SS DimensionsSGW-250SS -TRAILER-SAFETY Guidelines Explanation of ChartSGW-250SS TRAILER-SPECIFICATIONS TRLR-10WModel Coupler Tires Wheels Axle Hubs Suspension Electrical Suspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements SGW-250SS -TRAILER Safety GuidelinesTorque Ft.-Lbs SGW-250SS -TRAILER-WIRING Diagram Towing Safety Precautions SGW-250SS -TOWINGSGW-250SS Controls and Indicators SGW-250SS Controls and Indicators Selecting Optimum Welding Cable SGW-250SS InstallationOutdoor Installation SGW-250SS PRE-SETUP Lubrication Oil Air CleanerBattery FuelOperation in Freezing Weather Cleaning the RadiatorFan Belt Tension Gfci Protection Breaker Single-Pole Idle Control SwitchMain Circuit Breaker 2-Pole Fuel GaugeSingle Phase Load SGW-250SS Load ApplicationSGW-250SS -WELDER Operating Instructions Welding Cables and PolaritiesAuxiliary AC Power SGW-250SS -WELDER Operating InstructionsWelding and Auxiliary Outputs Duty CycleStarting SGW-250SS Engine Operating InstructionsBefore Starting ShutdownSGW-250SS Maintenance Inspection / Maintenance SGW-250SS Preparation for Long -TERM Storage Welder/Generator StorageSGW-250SS -ENGINE/GENERATORWIRING Diagram SGW-250SS -TROUBLESHOOTING Welder SGW-250SS -TROUBLESHOOTING Engine SGW-250SS -TROUBLESHOOTING Engine Engine Troubleshooting PartEngine Troubleshooting Part Explanation of Code in Remarks Column Items Found In the Items Number ColumnSGW-250SS Suggested Spare Parts Qty DescriptionSGW-250SS Generator Assy Generator AssySET Bolt Rotor Includes Items WFAN END BracketSGW-250SS Control Panel Assy Control Panel AssyRV24YN20SB2KO Machine ScrewSeal RA25YN20SB2KOJSGW-250SS Control Panel Assy Symbol Seal Knob Selector SwitchesSGW-250SS Electric Parts Assy Electric Parts AssyARM Solenoid Wire StopperAC Reactor Spring PINSGW-250SS Battery Assy Battery AssyTerminal CAP RED Battery BandBattery Bolt Terminal CAPSGW-250SS Tail Pipe Assy Tail Pipe AssyOutlet Pipe Pipe BandSGW-250SS Fuel Tank Assy Fuel Tank AssyFuel Hose Drain PlugRing Hose BandSGW-250SS Enclosure Assy Enclosure AssyBase Cover BaseEdge Cover Engine BaseSGW-250SS Name Plate and Decals Assy Name Plate and Decals AssyWith Model and S/N Replaces D25200040BDCS01 See Decal Illustrations on page 8Honda GX610VXD Engine Cylinder Head Assy Cylinder Head AssyCOVER, Head GUIDE, EX. Valve OSCLIP, Valve Guide COVER, Head FillerHonda GX610VXD Engine Cylinder Barrel Assy Cylinder Barrel AssySwitch ASSY., OIL Level COLLAR, Filter SettingCLAMP, Wire COVER, BreatherHonda GX610VXD Engine Crankcase Cover Assy Crankcase Cover AssySPRING, Relief Valve GASKET, Case CoverBOLT, Sealing COVER, OIL FilterHonda GX610VXD Engine Crankshaft Assy Crankshaft Assy13310ZJ0880 Honda GX610VXD Engine Piston Assy Piston AssyBearing G Connecting ROD Bearing E, Connecting RODBearing F Connecting ROD BOLT, Connecting RODHonda GX610VXD Engine Camshaft Assy Camshaft AssyPLATE, Governor Weight Holder SPRING, Weight ReturnHOLDER, Governor Weight PIN, Governor Weight HolderHonda GX610VXD Engine FAN Cover Assy FAN Cover AssyHonda GX610VXD Engine -FAN Cover Assy Honda GX610VXD Engine Carburetor Assy Carburetor AssyCLIP, Breather Tube GASKET, AIR CleanerTUBE, Breather Gasket SETHonda GX610VXD Engine AIR Cleaner Assy AIR Cleaner AssyHOSE, AIR Cleaner COVER, AIR CleanerGROMMET, AIR Cleaner TUBE, AIR Cleaner ConnHonda GX610VXD Engine Muffler Assy Muffler AssyPipe COMP., EX. HIGH-L Band AssyFuel Pump Assy Honda GX610VXD Engine Fuel Pump Assy Flywheel Assy Flywheel Comp Honda GX610VXD Engine Flywheel AssyFAN, Cooling NUT, Flange 20MMHonda GX610VXD Engine Ignition Coil Assy Ignition Coil AssyCoil ASSY., L. Ignition GROMMET, Ignition WireCoil ASSY., R. Ignition GROMMET, ToolHonda GX610VXD Engine Starter Motor Assy Starter Motor AssyNUT, Washer 6MM Cover A, Magnetic SwitchMotor ASSY., Starter Honda GX610VXD Engine Control Assy Control AssyROD, Governor HOLDER, WireSPRING, Return SPRING, GovernorEffective July 1 Page Denyo MANUFACTURING, CO., USA

SGW-250SS specifications

The Multiquip SGW-250SS is an innovative and robust generator designed for a wide range of applications, from construction sites to outdoor events. This generator stands out due to its combination of reliability, efficiency, and portability, making it a top choice for professionals and enthusiasts alike.

One of the main features of the SGW-250SS is its powerful 25 kW output. This high output capacity ensures that it can handle multiple tools and equipment simultaneously, making it ideal for construction or industrial applications. The generator is equipped with a durable engine that delivers impressive performance even under heavy loads, ensuring that users can rely on it to meet their power needs without interruption.

In addition to its powerful output, the SGW-250SS boasts a range of advanced technologies aimed at maximizing performance and minimizing operating costs. The generator features an advanced digital control panel that simplifies operation and monitoring. This panel provides essential information such as voltage output, frequency, and operating hours, allowing users to keep track of performance effortlessly.

Another notable characteristic of the SGW-250SS is its robust construction. Designed to withstand harsh environments, this generator features a corrosion-resistant frame and heavy-duty components that enhance its longevity. The generator also offers excellent noise reduction capabilities, making it a suitable option for use in noise-sensitive areas.

Portability is another key aspect of the Multiquip SGW-250SS, as it is designed with mobility in mind. The generator comes equipped with rugged wheels and a foldable handle, allowing for easy transport across various terrains. This feature is particularly beneficial for contractors who need to move the generator frequently between job sites.

Safety features are also integral to the design of the SGW-250SS. It includes low oil shutdown and circuit breaker protection, which help to prevent damage and ensure safe operation. These safety measures are essential in maintaining the generator's reliability and protecting both the equipment and the users.

In summary, the Multiquip SGW-250SS combines power, portability, and safety in a reliable generator package. Its advanced technologies, robust construction, and user-friendly features make it an excellent choice for various professional and recreational applications. Whether for construction, outdoor events, or emergency backup, the SGW-250SS is engineered to deliver performance and peace of mind.