Multiquip SGW-250SS operation manual Engine Troubleshooting Part

Page 39

SGW-250SS —TROUBLESHOOTING (ENGINE)

TABLE 15. ENGINE TROUBLESHOOTING (PART 3)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Broken pre-heat circuit?

Check pre-heat circuit.

Engine fails to start and starter

 

 

No fuel?

Add fuel.

rotates.

 

 

 

Defective wiring?

Check wiring.

 

 

 

 

Clogged fuel strainer?

Clean or replace.

Engine starts and remains at low

 

 

Clogged air cleaner?

Clean or replace.

speed.

 

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

Starter does not run.

Battery discharged?

Charge battery.

 

 

 

 

Starter malfunctioning?

Repair or replace.

 

 

 

 

Key switch malfunctioning?

Repair or replace.

 

 

 

 

Wiring disconnected?

Connect wiring.

 

 

 

 

Fuse F5 burned out?

Replace fuse.

 

 

 

 

No voltage present in AC power

Replace rectifier (RE1).

 

source?

 

 

 

 

 

 

Defective rotor?

Replace rotor.

Engine speed rises and no voltage

 

 

Defective voltmeter?

Replace voltmeter.

is present in AC power source.

 

 

 

Disconnected wiring?

Check and repair wiring.

 

 

 

 

Layer short-circuit in armature

Replace armature.

 

winding?

 

 

 

 

 

Engine speed rises and AC power

Defective circuit breaker (protector)?

Replace circuit breaker (protector).

 

 

voltage is too low or cannot be

Layer short-circuit, broken wires in

Repair or replace armature.

used.

armature winding?

 

 

 

 

 

Engine speed rises and battery

Defective engine regulator?

Replace regulator.

 

 

discharges too soon.

Defective wiring?

Repair or replace wiring.

 

 

 

 

Engine speed rises and engine

Defective alternator?

Repair or replace alternator.

 

 

seems overloaded.

Damaged alternator bearing?

Replace alternator bearings.

 

 

 

 

Engine starts and "Idle Control

 

 

Switch" is in OFF position. Engine

Bad engine installation?

Repeat installation of engine.

speed rises and engine has large

 

 

vibrations. Overloads.

 

 

 

 

 

Engine starts and "Idle Control

Loose engine parts?

Check all engine parts for tightnes.

Switch" is in OFF position. Engine

 

 

 

 

speed rises and engine has

Defective alternator?

Check alternator for damaged bearing or loose

abnormal noise.

 

clamping bolts.

 

 

 

 

Defective enclosure?

Check enclosure bolts for tightness.

 

 

 

Engine starts and "Idle Control

Defective idle control device?

Repair or replace idle control device.

Switch" is in OFF position. Engine

 

 

 

 

speed rises and remains at high

Defective idle control switch?

Replace idle control switch.

speed when Idle Control switch is

 

 

placed in the ON position.

Defective solenoid?

Replace solenoid.

 

 

 

 

 

Defective relay?

Replace relay.

 

 

 

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 39

Image 39
Contents MQ Power Whisperweldtm Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRules for Safe Operation Operation and Safety Decals Operation and Safety Decals SGW-250SS Specifications Welder Protection System Oil Pressure Warning AlarmGenerator Control PanelSGW-250SS Dimensions SGW-250SS DimensionsExplanation of Chart SGW-250SS -TRAILER-SAFETY GuidelinesTRLR-10W SGW-250SS TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Tires/Wheels/Lug Nuts Tire Wear/InflationSuspension SGW-250SS -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements SGW-250SS -TRAILER-WIRING Diagram SGW-250SS -TOWING Towing Safety PrecautionsSGW-250SS Controls and Indicators SGW-250SS Controls and Indicators SGW-250SS Installation Outdoor InstallationSelecting Optimum Welding Cable SGW-250SS PRE-SETUP Fuel Air CleanerBattery Lubrication OilCleaning the Radiator Fan Belt TensionOperation in Freezing Weather Fuel Gauge Idle Control SwitchMain Circuit Breaker 2-Pole Gfci Protection Breaker Single-PoleSGW-250SS Load Application Single Phase LoadWelding Cables and Polarities SGW-250SS -WELDER Operating InstructionsSGW-250SS -WELDER Operating Instructions Auxiliary AC PowerDuty Cycle Welding and Auxiliary OutputsShutdown SGW-250SS Engine Operating InstructionsBefore Starting StartingSGW-250SS Maintenance Inspection / Maintenance Welder/Generator Storage SGW-250SS Preparation for Long -TERM StorageSGW-250SS -ENGINE/GENERATORWIRING Diagram SGW-250SS -TROUBLESHOOTING Welder SGW-250SS -TROUBLESHOOTING Engine Engine Troubleshooting Part SGW-250SS -TROUBLESHOOTING EngineEngine Troubleshooting Part Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description SGW-250SS Suggested Spare PartsGenerator Assy SGW-250SS Generator AssyEND Bracket Includes Items WFAN SET Bolt RotorControl Panel Assy SGW-250SS Control Panel AssyRA25YN20SB2KOJ Machine ScrewSeal RV24YN20SB2KOSGW-250SS Control Panel Assy Knob Selector Switches Symbol SealElectric Parts Assy SGW-250SS Electric Parts AssySpring PIN Wire StopperAC Reactor ARM SolenoidBattery Assy SGW-250SS Battery AssyTerminal CAP Battery BandBattery Bolt Terminal CAP REDTail Pipe Assy SGW-250SS Tail Pipe AssyPipe Band Outlet PipeFuel Tank Assy SGW-250SS Fuel Tank AssyHose Band Drain PlugRing Fuel HoseEnclosure Assy SGW-250SS Enclosure AssyEngine Base BaseEdge Cover Base CoverName Plate and Decals Assy SGW-250SS Name Plate and Decals AssySee Decal Illustrations on page 8 Replaces D25200040BDCS01 With Model and S/NCylinder Head Assy Honda GX610VXD Engine Cylinder Head AssyCOVER, Head Filler GUIDE, EX. Valve OSCLIP, Valve Guide COVER, HeadCylinder Barrel Assy Honda GX610VXD Engine Cylinder Barrel AssyCOVER, Breather COLLAR, Filter SettingCLAMP, Wire Switch ASSY., OIL LevelCrankcase Cover Assy Honda GX610VXD Engine Crankcase Cover AssyCOVER, OIL Filter GASKET, Case CoverBOLT, Sealing SPRING, Relief ValveCrankshaft Assy Honda GX610VXD Engine Crankshaft Assy13310ZJ0880 Piston Assy Honda GX610VXD Engine Piston AssyBOLT, Connecting ROD Bearing E, Connecting RODBearing F Connecting ROD Bearing G Connecting RODCamshaft Assy Honda GX610VXD Engine Camshaft AssyPIN, Governor Weight Holder SPRING, Weight ReturnHOLDER, Governor Weight PLATE, Governor Weight HolderFAN Cover Assy Honda GX610VXD Engine FAN Cover AssyHonda GX610VXD Engine -FAN Cover Assy Carburetor Assy Honda GX610VXD Engine Carburetor AssyGasket SET GASKET, AIR CleanerTUBE, Breather CLIP, Breather TubeAIR Cleaner Assy Honda GX610VXD Engine AIR Cleaner AssyTUBE, AIR Cleaner Conn COVER, AIR CleanerGROMMET, AIR Cleaner HOSE, AIR CleanerMuffler Assy Honda GX610VXD Engine Muffler AssyBand Assy Pipe COMP., EX. HIGH-LFuel Pump Assy Honda GX610VXD Engine Fuel Pump Assy Flywheel Assy NUT, Flange 20MM Honda GX610VXD Engine Flywheel AssyFAN, Cooling Flywheel CompIgnition Coil Assy Honda GX610VXD Engine Ignition Coil AssyGROMMET, Tool GROMMET, Ignition WireCoil ASSY., R. Ignition Coil ASSY., L. IgnitionStarter Motor Assy Honda GX610VXD Engine Starter Motor AssyCover A, Magnetic Switch Motor ASSY., StarterNUT, Washer 6MM Control Assy Honda GX610VXD Engine Control AssySPRING, Governor HOLDER, WireSPRING, Return ROD, GovernorEffective July 1 Page Denyo MANUFACTURING, CO., USA

SGW-250SS specifications

The Multiquip SGW-250SS is an innovative and robust generator designed for a wide range of applications, from construction sites to outdoor events. This generator stands out due to its combination of reliability, efficiency, and portability, making it a top choice for professionals and enthusiasts alike.

One of the main features of the SGW-250SS is its powerful 25 kW output. This high output capacity ensures that it can handle multiple tools and equipment simultaneously, making it ideal for construction or industrial applications. The generator is equipped with a durable engine that delivers impressive performance even under heavy loads, ensuring that users can rely on it to meet their power needs without interruption.

In addition to its powerful output, the SGW-250SS boasts a range of advanced technologies aimed at maximizing performance and minimizing operating costs. The generator features an advanced digital control panel that simplifies operation and monitoring. This panel provides essential information such as voltage output, frequency, and operating hours, allowing users to keep track of performance effortlessly.

Another notable characteristic of the SGW-250SS is its robust construction. Designed to withstand harsh environments, this generator features a corrosion-resistant frame and heavy-duty components that enhance its longevity. The generator also offers excellent noise reduction capabilities, making it a suitable option for use in noise-sensitive areas.

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Safety features are also integral to the design of the SGW-250SS. It includes low oil shutdown and circuit breaker protection, which help to prevent damage and ensure safe operation. These safety measures are essential in maintaining the generator's reliability and protecting both the equipment and the users.

In summary, the Multiquip SGW-250SS combines power, portability, and safety in a reliable generator package. Its advanced technologies, robust construction, and user-friendly features make it an excellent choice for various professional and recreational applications. Whether for construction, outdoor events, or emergency backup, the SGW-250SS is engineered to deliver performance and peace of mind.