Multiquip operation manual SGW-250SS Engine Operating Instructions, Before Starting, Shutdown

Page 31

SGW-250SS — ENGINE OPERATING INSTRUCTIONS

WARNING:CAUTION:

The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel.

Before Starting

1.Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to starting the engine.

2.Never start the engine with the main circuit breaker “ON”.

3.Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.

4.When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified CC or higher (See Table 3 on page 16).

5.Check the coolant level in the radiator and subtank. Replenish with antifreeze as necessary. Always maintain the coolant level between the FULL and LOW markings on the coolant container. Be sure that the radiator cap is fastened securely.

CAUTION:

zCheck the fuel level on the fuel gauge. When fuel is low, fill the fuel tank with clean fresh unleaded automotive gasoline.

zIf gasoline spillage occurs, completely

Starting

wipe up the spilled gasoline.

1.On the front panel of the generator, set the ON/OFF switch to the ON position (up).

2.Pull the choke knob half way out (half open).

3.Press and hold the start “push-button”switch until the engine starts, then release.

4.After the engine starts gradually push the choke knob inward, all the way back to its closed position.

5.If the engine does not start within 10 seconds after pushing start button, wait about 30 seconds and repeat steps 1 through 4. If the engine fails to start after repeated attempts, refer to Table 8, Engine Troubleshooting.

NEVER press the the “STARTpush-button switch while the engine is running.

6.Let the engine idle for five minutes with the Automatic Idle Control switch in the “ON” position.

7.Check the engine for abnormal vibrations, noises and oil leakage.

8.Check the generator's output voltage by connecting an AC voltmeter to the 120/240 volt output receptacles. If the voltmeter indicates 120 volts, then 120 VAC can be obtained from the 120 V and 240V receptacles at the same time.

9.Turn the Automatic Idle Control Switch to either “OFF” or “ON” for full engine operation.

Shutdown

1.Remove the load from the generator, then place both the main and GFCI circuit breakers to the OFF position.

2.Listen for the engine speed to drop. Run at low speed for 3-5 minutes.

3.Stop the engine by setting the ON/OFF switch on the generator's front panel to the OFF position.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 31

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Contents MQ Power Whisperweldtm Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRules for Safe Operation Operation and Safety Decals Operation and Safety Decals SGW-250SS Specifications Welder Protection System Oil Pressure Warning AlarmGenerator Control PanelSGW-250SS Dimensions SGW-250SS DimensionsExplanation of Chart SGW-250SS -TRAILER-SAFETY GuidelinesTRLR-10W SGW-250SS TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Suspension Electrical Tire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs SGW-250SS -TRAILER Safety GuidelinesLug Nut Torque Requirements SGW-250SS -TRAILER-WIRING Diagram SGW-250SS -TOWING Towing Safety PrecautionsSGW-250SS Controls and Indicators SGW-250SS Controls and Indicators Outdoor Installation SGW-250SS InstallationSelecting Optimum Welding Cable SGW-250SS PRE-SETUP Fuel Air CleanerBattery Lubrication OilFan Belt Tension Cleaning the RadiatorOperation in Freezing Weather Fuel Gauge Idle Control SwitchMain Circuit Breaker 2-Pole Gfci Protection Breaker Single-PoleSGW-250SS Load Application Single Phase LoadWelding Cables and Polarities SGW-250SS -WELDER Operating InstructionsSGW-250SS -WELDER Operating Instructions Auxiliary AC PowerDuty Cycle Welding and Auxiliary OutputsShutdown SGW-250SS Engine Operating InstructionsBefore Starting StartingSGW-250SS Maintenance Inspection / Maintenance Welder/Generator Storage SGW-250SS Preparation for Long -TERM StorageSGW-250SS -ENGINE/GENERATORWIRING Diagram SGW-250SS -TROUBLESHOOTING Welder SGW-250SS -TROUBLESHOOTING Engine Engine Troubleshooting Part SGW-250SS -TROUBLESHOOTING EngineEngine Troubleshooting Part Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description SGW-250SS Suggested Spare PartsGenerator Assy SGW-250SS Generator AssyEND Bracket Includes Items WFAN SET Bolt RotorControl Panel Assy SGW-250SS Control Panel AssyRA25YN20SB2KOJ Machine ScrewSeal RV24YN20SB2KOSGW-250SS Control Panel Assy Knob Selector Switches Symbol SealElectric Parts Assy SGW-250SS Electric Parts AssySpring PIN Wire StopperAC Reactor ARM SolenoidBattery Assy SGW-250SS Battery AssyTerminal CAP Battery BandBattery Bolt Terminal CAP REDTail Pipe Assy SGW-250SS Tail Pipe AssyPipe Band Outlet PipeFuel Tank Assy SGW-250SS Fuel Tank AssyHose Band Drain PlugRing Fuel HoseEnclosure Assy SGW-250SS Enclosure AssyEngine Base BaseEdge Cover Base CoverName Plate and Decals Assy SGW-250SS Name Plate and Decals AssySee Decal Illustrations on page 8 Replaces D25200040BDCS01 With Model and S/NCylinder Head Assy Honda GX610VXD Engine Cylinder Head AssyCOVER, Head Filler GUIDE, EX. Valve OSCLIP, Valve Guide COVER, HeadCylinder Barrel Assy Honda GX610VXD Engine Cylinder Barrel AssyCOVER, Breather COLLAR, Filter SettingCLAMP, Wire Switch ASSY., OIL LevelCrankcase Cover Assy Honda GX610VXD Engine Crankcase Cover AssyCOVER, OIL Filter GASKET, Case CoverBOLT, Sealing SPRING, Relief ValveCrankshaft Assy Honda GX610VXD Engine Crankshaft Assy13310ZJ0880 Piston Assy Honda GX610VXD Engine Piston AssyBOLT, Connecting ROD Bearing E, Connecting RODBearing F Connecting ROD Bearing G Connecting RODCamshaft Assy Honda GX610VXD Engine Camshaft AssyPIN, Governor Weight Holder SPRING, Weight ReturnHOLDER, Governor Weight PLATE, Governor Weight HolderFAN Cover Assy Honda GX610VXD Engine FAN Cover AssyHonda GX610VXD Engine -FAN Cover Assy Carburetor Assy Honda GX610VXD Engine Carburetor AssyGasket SET GASKET, AIR CleanerTUBE, Breather CLIP, Breather TubeAIR Cleaner Assy Honda GX610VXD Engine AIR Cleaner AssyTUBE, AIR Cleaner Conn COVER, AIR CleanerGROMMET, AIR Cleaner HOSE, AIR CleanerMuffler Assy Honda GX610VXD Engine Muffler AssyBand Assy Pipe COMP., EX. HIGH-LFuel Pump Assy Honda GX610VXD Engine Fuel Pump Assy Flywheel Assy NUT, Flange 20MM Honda GX610VXD Engine Flywheel AssyFAN, Cooling Flywheel CompIgnition Coil Assy Honda GX610VXD Engine Ignition Coil AssyGROMMET, Tool GROMMET, Ignition WireCoil ASSY., R. Ignition Coil ASSY., L. IgnitionStarter Motor Assy Honda GX610VXD Engine Starter Motor AssyMotor ASSY., Starter Cover A, Magnetic SwitchNUT, Washer 6MM Control Assy Honda GX610VXD Engine Control AssySPRING, Governor HOLDER, WireSPRING, Return ROD, GovernorEffective July 1 Page Denyo MANUFACTURING, CO., USA

SGW-250SS specifications

The Multiquip SGW-250SS is an innovative and robust generator designed for a wide range of applications, from construction sites to outdoor events. This generator stands out due to its combination of reliability, efficiency, and portability, making it a top choice for professionals and enthusiasts alike.

One of the main features of the SGW-250SS is its powerful 25 kW output. This high output capacity ensures that it can handle multiple tools and equipment simultaneously, making it ideal for construction or industrial applications. The generator is equipped with a durable engine that delivers impressive performance even under heavy loads, ensuring that users can rely on it to meet their power needs without interruption.

In addition to its powerful output, the SGW-250SS boasts a range of advanced technologies aimed at maximizing performance and minimizing operating costs. The generator features an advanced digital control panel that simplifies operation and monitoring. This panel provides essential information such as voltage output, frequency, and operating hours, allowing users to keep track of performance effortlessly.

Another notable characteristic of the SGW-250SS is its robust construction. Designed to withstand harsh environments, this generator features a corrosion-resistant frame and heavy-duty components that enhance its longevity. The generator also offers excellent noise reduction capabilities, making it a suitable option for use in noise-sensitive areas.

Portability is another key aspect of the Multiquip SGW-250SS, as it is designed with mobility in mind. The generator comes equipped with rugged wheels and a foldable handle, allowing for easy transport across various terrains. This feature is particularly beneficial for contractors who need to move the generator frequently between job sites.

Safety features are also integral to the design of the SGW-250SS. It includes low oil shutdown and circuit breaker protection, which help to prevent damage and ensure safe operation. These safety measures are essential in maintaining the generator's reliability and protecting both the equipment and the users.

In summary, the Multiquip SGW-250SS combines power, portability, and safety in a reliable generator package. Its advanced technologies, robust construction, and user-friendly features make it an excellent choice for various professional and recreational applications. Whether for construction, outdoor events, or emergency backup, the SGW-250SS is engineered to deliver performance and peace of mind.