Multiquip DCA-25SSIU2 operation manual Maintenance Safety, Battery Safety

Page 12

DCA-25SSIU2 (60 HZ)— RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handling or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

Image 12
Contents Parts List NO. M1870300804 Model DCA-25SSIU2Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-25SSIU2 60 HZ- Specifications DCA-25SSIU2 60 HZ- Dimensions TOP, Side and Front DimensionsDCA-25SSIU2 60 HZ Safety Message Alert Symbols Has been developed to provideDCA-25SSIU2 60 HZ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationBurns Electrical Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-25SSIU2 60 HZ- Generator Decals Generator DecalsDCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation DCA-25SSIU2 60 HZ- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information DCA-25SSIU2 60 HZ- Major Components Generator Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel DCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-25SSIU2 60 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-25SSIU2 60 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-25SSIU2 60 HZ- Gauge ReadingReading Amperage Three-Phase Position DCA-25SSIU2 60 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Output Terminal Lug VoltagesDCA-25SSIU2 60 HZ- Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-25SSIU2 60 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-25SSIU2 60 HZ- PRE-SETUP Refueling ProcedureRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWhen connecting battery do the following WiringDCA-25SSIU2 60 HZ- Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWN Turn the ignition switch key to the Stop positionRemove all loads from the generator DCA-25SSIU2 60 HZ- Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-25SSIU2 60 HZ- Maintenance To ensure adequate startingDCA-25SSIU2 60 HZ-TRAILER Maintenance Trailer MaintenanceDCA-25SSIU2 60 HZ-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-25SSIU2 60 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram DCA-25SSIU2 60 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram DCA-25SSIU2 60 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-25SSIU2 60 HZ- Suggested Spare PartsDCA-25SSIU2 60 HZ- Generator Assy B1110200602 79610250040601822630 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy M1213000902 06018704300021004075 0601842384Control BOX ASSY.CONT 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 0601801040 06018068590601801041 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 8970444180 89440249800602103092 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy M1923200044 0602041210M1305200304 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0602022561 06033065900603300285 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070DCA-25SSIU2 60 HZ- Outputterminal Assy Output Terminal AssyM1230700003 M9220000004M9220000104 0039308000DCA-25SSIU2 60 HZ- Battery Assy 0602220185 M9310500014M9103000304 0602220920DCA-25SSIU2 60 HZ- Muffler Assy 0602300390 M13332017038970420280 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy DCA-25SSIU2 60 HZ- Enclosure Assy Enclosure AssyM1413002802 M1413400004M1423001802 M1493104903DCA-25SSIU2 60 HZ- Enclosure ASSY. Enclosure ASSY.CONT0016908055 M145300380333A M1493405604 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228901170 02289006950228900725 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550000104 M1550000204M1550001603 M1550017003Terms and Conditions of Sale Parts FreightpolicyPage Your Local Dealer is
Related manuals
Manual 82 pages 62.92 Kb

DCA-25SSIU2 specifications

The Multiquip DCA-25SSIU2 is a versatile and powerful diesel generator, designed to meet the needs of various industries while providing a reliable source of power. This model is particularly popular in construction, event management, and emergency backup supply applications. With its robust build and advanced features, the DCA-25SSIU2 stands out as a top choice for professionals seeking durability and efficiency.

One of the significant features of the DCA-25SSIU2 is its impressive power output. The generator delivers a continuous output of 25 kVA, making it suitable for powering heavy machinery, tools, and equipment. This model is equipped with a turbocharged, liquid-cooled YANMAR engine, known for its performance and fuel efficiency. The engine operates quietly, ensuring minimal noise pollution in sensitive environments.

Built to withstand harsh conditions, the DCA-25SSIU2 is housed in a sturdy steel frame enclosure. The design not only protects the generator from the elements but also reduces noise levels. The enclosure features a weather-resistant finish, making it ideal for both indoor and outdoor applications. Additionally, the unit's compact size allows for easy transportation and storage, which is an essential consideration for contractors on the go.

The DCA-25SSIU2 incorporates advanced technology to enhance performance and user experience. It features a digital control panel, offering intuitive monitoring of generator status, fuel consumption, and operational hours. Automatic voltage regulation ensures a stable output, protecting connected devices from voltage fluctuations.

Fuel efficiency is another highlight of this generator. The DCA-25SSIU2 operates on diesel, which is not only readily available but also provides a longer run time compared to gasoline generators. The large fuel tank capacity allows for extended periods of operation without frequent refueling.

Safety is a critical aspect of the DCA-25SSIU2. The generator is equipped with safety features such as low oil shut-off, overload protection, and a heavy-duty frame for stability. These elements ensure that the generator operates safely and reliably, even in demanding situations.

In conclusion, the Multiquip DCA-25SSIU2 diesel generator combines power, efficiency, and ruggedness. Its blend of advanced features, fuel efficiency, and safety make it an excellent choice for a wide range of applications. Whether for construction projects, outdoor events, or emergency power needs, the DCA-25SSIU2 stands as a testament to Multiquip's commitment to quality and innovation in the generator market.