Multiquip operation manual DCA-25SSIU2 60 HZ- General Information

Page 18

DCA-25SSIU2 (60 HZ)— GENERAL INFORMATION

DCA-25SSIU2 (60 Hz) Series Familiarization

Generator

The MQ Power Model DCA-25SSIU2 (60 Hz) is a 20 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Water Temperature Alarm Lamp

Oil Pressure Gauge

Oil Pressure Alarm Lamp

Charging Ammeter Gauge

Fuel Level Gauge

Pre-heat Lamp

Panel Light/Panel Light Switch

Ignition Switch

Fuel Filter Water Level Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 60 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifier

Starter Relay

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Two 120/240V output receptacles (CS-6369), 50A

Two auxiliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-25SSIU2 (60 HZ) generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

PAGE 18 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

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Contents Parts List NO. M1870300804 Model DCA-25SSIU2Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-25SSIU2 60 HZ- Specifications DCA-25SSIU2 60 HZ- Dimensions TOP, Side and Front DimensionsDCA-25SSIU2 60 HZ Safety Message Alert Symbols Has been developed to provideDCA-25SSIU2 60 HZ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationBurns Electrical Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-25SSIU2 60 HZ- Generator Decals Generator Decals DCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation Indoor Installation DCA-25SSIU2 60 HZ- InstallationOutdoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information DCA-25SSIU2 60 HZ- Major Components Generator Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel DCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Blower FanDCA-25SSIU2 60 HZ- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-25SSIU2 60 HZ- Generator Outputs Generator AmperageHow to Read the OutputTerminal Gauges DCA-25SSIU2 60 HZ- Gauge ReadingReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-25SSIU2 60 HZ- Output Terminal Panel Connections 3Ø-240/139 Output Terminal Lug VoltagesDCA-25SSIU2 60 HZ- Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages Lubrication Oil DCA-25SSIU2 60 HZ- PRE-SETUPCircuit Breakers Fuel CheckDCA-25SSIU2 60 HZ- PRE-SETUP Refueling ProcedureRefueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Vol % Freezing PointWhen connecting battery do the following BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-25SSIU2 60 HZ- Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelFrequency Meter Hz DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWN Turn the ignition switch key to the Stop positionRemove all loads from the generator DCA-25SSIU2 60 HZ- Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-25SSIU2 60 HZ- Maintenance To ensure adequate startingDCA-25SSIU2 60 HZ-TRAILER Maintenance Trailer MaintenanceBrakes DCA-25SSIU2 60 HZ-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-25SSIU2 60 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram DCA-25SSIU2 60 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram DCA-25SSIU2 60 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-25SSIU2 60 HZ- Suggested Spare PartsDCA-25SSIU2 60 HZ- Generator Assy 0601822630 B11102006027961025004 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy 0021004075 M12130009020601870430 0601842384Control BOX ASSY.CONT 0601801041 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 06018010400601806859 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 0602103092 89704441808944024980 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy M1305200304 M19232000440602041210 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0603300285 06020225610603306590 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070DCA-25SSIU2 60 HZ- Outputterminal Assy Output Terminal AssyM9220000104 M1230700003M9220000004 0039308000DCA-25SSIU2 60 HZ- Battery Assy M9103000304 0602220185M9310500014 0602220920DCA-25SSIU2 60 HZ- Muffler Assy 8970420280 0602300390M1333201703 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy DCA-25SSIU2 60 HZ- Enclosure Assy Enclosure AssyM1423001802 M1413002802M1413400004 M1493104903DCA-25SSIU2 60 HZ- Enclosure ASSY. Enclosure ASSY.CONT33A M1493405604 0016908055M1453003803 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228900725 02289011700228900695 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550001603 M1550000104M1550000204 M1550017003Terms and Conditions of Sale Parts FreightpolicyPage Your Local Dealer is
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