Multiquip DCA-25SSIU2 Battery Cable Installation, When connecting battery do the following

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 38) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

DCA-25SSIU2 (60 HZ)— PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition is in the operate or start position.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrosion and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Figure 38. Battery Connections

DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06) — PAGE 33

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Contents Model DCA-25SSIU2 Parts List NO. M1870300804Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-25SSIU2 60 HZ- Specifications Dimensions DCA-25SSIU2 60 HZ- Dimensions TOP, Side and FrontHas been developed to provide DCA-25SSIU2 60 HZ Safety Message Alert SymbolsThis generator, other property, or DCA-25SSIU2 60 HZ Safety Message Alert SymbolsGeneral Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationBurns Electrical Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-25SSIU2 60 HZ- Generator DecalsDCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation Outdoor Installation DCA-25SSIU2 60 HZ- InstallationIndoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information Generator Major Components DCA-25SSIU2 60 HZ- Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel Output Terminal Familiarization DCA-25SSIU2 60 HZ- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci Receptacles DCA-25SSIU2 60 HZ- Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-25SSIU2 60 HZ- Load Application Motors and motor-drivenDCA-25SSIU2 60 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-25SSIU2 60 HZ- Gauge ReadingReading Amperage DCA-25SSIU2 60 HZ- Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø-240/139 Output Terminal Lug VoltagesDCA-25SSIU2 60 HZ- Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages Circuit Breakers DCA-25SSIU2 60 HZ- PRE-SETUP Lubrication Oil Fuel CheckDCA-25SSIU2 60 HZ- PRE-SETUP Refueling ProcedureRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing PointBattery Cable Installation BatteryWhen connecting battery do the following WiringBefore Starting DCA-25SSIU2 60 HZ- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWN Turn the ignition switch key to the Stop positionRemove all loads from the generator DCA-25SSIU2 60 HZ- Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-25SSIU2 60 HZ- MaintenanceTrailer Maintenance DCA-25SSIU2 60 HZ-TRAILER MaintenanceBrake Adjustment DCA-25SSIU2 60 HZ-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-25SSIU2 60 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram Generator Wiring Diagram DCA-25SSIU2 60 HZ- Generatorwiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram Generator Troubleshooting DCA-25SSIU2 60 HZ-TROUBLESHOOTING GeneratorDCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same DCA-25SSIU2 60 HZ- Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-25SSIU2 60 HZ- Generator Assy 7961025004 B11102006020601822630 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy 0601870430 M12130009020021004075 0601842384Control BOX ASSY.CONT 0601806859 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 06018010400601801041 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 8944024980 89704441800602103092 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy 0602041210 M1923200044M1305200304 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0603306590 06020225610603300285 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070Output Terminal Assy DCA-25SSIU2 60 HZ- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25SSIU2 60 HZ- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25SSIU2 60 HZ- Muffler Assy M1333201703 06023003908970420280 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy Enclosure Assy DCA-25SSIU2 60 HZ- Enclosure AssyM1413400004 M1413002802M1423001802 M1493104903Enclosure ASSY.CONT DCA-25SSIU2 60 HZ- Enclosure ASSY.M1453003803 001690805533A M1493405604 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228900695 02289011700228900725 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550000204 M1550000104M1550001603 M1550017003Freightpolicy Terms and Conditions of Sale PartsPage Your Local Dealer is
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