Multiquip DCA-25SSIU2 60 HZ Safety Message Alert Symbols, Has been developed to provide

Page 8

DCA-25SSIU2 (60 HZ) — SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

NOTE

This Operation and Parts Manual

has been developed to provide

WARNING - LETHAL EXHAUST GASES

complete instructions for the safe and efficient operation of the MQ Power Model DCA-25SSIU2 (60Hz) Whisperwatt™Generator.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Diesel engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 8 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

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Contents Parts List NO. M1870300804 Model DCA-25SSIU2Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-25SSIU2 60 HZ- Specifications DCA-25SSIU2 60 HZ- Dimensions TOP, Side and Front DimensionsDCA-25SSIU2 60 HZ Safety Message Alert Symbols Has been developed to provideDCA-25SSIU2 60 HZ Safety Message Alert Symbols This generator, other property, orBurns General SafetyDCA-25SSIU2 60 HZ- Rules for Safe Operation Generator Grounding Electrical SafetyDCA-25SSIU2 60 HZ- Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-25SSIU2 60 HZ- Generator Decals Generator DecalsDCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation DCA-25SSIU2 60 HZ- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information DCA-25SSIU2 60 HZ- Major Components Generator Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel DCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-25SSIU2 60 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-25SSIU2 60 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-25SSIU2 60 HZ- Gauge Reading Three-Phase Position DCA-25SSIU2 60 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-25SSIU2 60 HZ- Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages DCA-25SSIU2 60 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling DCA-25SSIU2 60 HZ- PRE-SETUPRefueling Procedure Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWhen connecting battery do the following WiringDCA-25SSIU2 60 HZ- Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz Remove all loads from the generator DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWNTurn the ignition switch key to the Stop position DCA-25SSIU2 60 HZ- Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-25SSIU2 60 HZ- Maintenance To ensure adequate startingDCA-25SSIU2 60 HZ-TRAILER Maintenance Trailer MaintenanceDCA-25SSIU2 60 HZ-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Start all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILER MaintenanceLug Nut Torque Requirements DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram DCA-25SSIU2 60 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram DCA-25SSIU2 60 HZ-TROUBLESHOOTING Generator Generator TroubleshootingStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING EngineEngine does not start DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine If more than one of the same Explanation of Code in Remarks ColumnItems Found In the Items Number Column Part number on this Suggested Spare Parts list DCA-25SSIU2 60 HZ- Suggested Spare PartsDCA-25SSIU2 60 HZ- Generator Assy B1110200602 79610250040601822630 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy M1213000902 06018704300021004075 0601842384Control BOX ASSY.CONT 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 0601801040 06018068590601801041 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 8970444180 89440249800602103092 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy M1923200044 0602041210M1305200304 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0602022561 06033065900603300285 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070DCA-25SSIU2 60 HZ- Outputterminal Assy Output Terminal AssyM1230700003 M9220000004M9220000104 0039308000DCA-25SSIU2 60 HZ- Battery Assy 0602220185 M9310500014M9103000304 0602220920DCA-25SSIU2 60 HZ- Muffler Assy 0602300390 M13332017038970420280 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy DCA-25SSIU2 60 HZ- Enclosure Assy Enclosure AssyM1413002802 M1413400004M1423001802 M1493104903DCA-25SSIU2 60 HZ- Enclosure ASSY. Enclosure ASSY.CONT0016908055 M145300380333A M1493405604 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228901170 02289006950228900725 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550000104 M1550000204M1550001603 M1550017003Terms and Conditions of Sale Parts FreightpolicyPage Your Local Dealer is
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