Multiquip operation manual DCA-25SSIU2 60 HZ- Maintenance

Page 37

DCA-25SSIU2 (60 HZ)— MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

*2

Add "Supplemental Coolant Additives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guidelineEngine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06) — PAGE 37

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Contents Model DCA-25SSIU2 Parts List NO. M1870300804Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-25SSIU2 60 HZ- Specifications Dimensions DCA-25SSIU2 60 HZ- Dimensions TOP, Side and FrontHas been developed to provide DCA-25SSIU2 60 HZ Safety Message Alert SymbolsThis generator, other property, or DCA-25SSIU2 60 HZ Safety Message Alert SymbolsDCA-25SSIU2 60 HZ- Rules for Safe Operation General SafetyBurns DCA-25SSIU2 60 HZ- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-25SSIU2 60 HZ- Generator DecalsDCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation Outdoor Installation DCA-25SSIU2 60 HZ- InstallationIndoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information Generator Major Components DCA-25SSIU2 60 HZ- Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel Output Terminal Familiarization DCA-25SSIU2 60 HZ- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci Receptacles DCA-25SSIU2 60 HZ- Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-25SSIU2 60 HZ- Load Application Motors and motor-drivenDCA-25SSIU2 60 HZ- Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-25SSIU2 60 HZ- Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-25SSIU2 60 HZ- Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø-240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-25SSIU2 60 HZ- Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages Circuit Breakers DCA-25SSIU2 60 HZ- PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-25SSIU2 60 HZ- PRE-SETUPRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing PointBattery Cable Installation BatteryWhen connecting battery do the following WiringBefore Starting DCA-25SSIU2 60 HZ- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz Turn the ignition switch key to the Stop position DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWNRemove all loads from the generator DCA-25SSIU2 60 HZ- Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-25SSIU2 60 HZ- MaintenanceTrailer Maintenance DCA-25SSIU2 60 HZ-TRAILER MaintenanceBrake Adjustment DCA-25SSIU2 60 HZ-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-25SSIU2 60 HZ-TRAILER MaintenanceStart all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram Generator Wiring Diagram DCA-25SSIU2 60 HZ- Generatorwiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram Generator Troubleshooting DCA-25SSIU2 60 HZ-TROUBLESHOOTING GeneratorEngine does not start DCA-25SSIU2 60 HZ-TROUBLESHOOTING EngineStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Items Found In the Items Number Column Explanation of Code in Remarks ColumnIf more than one of the same DCA-25SSIU2 60 HZ- Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-25SSIU2 60 HZ- Generator Assy 7961025004 B11102006020601822630 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy 0601870430 M12130009020021004075 0601842384Control BOX ASSY.CONT 0601806859 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 06018010400601801041 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 8944024980 89704441800602103092 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy 0602041210 M1923200044M1305200304 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0603306590 06020225610603300285 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070Output Terminal Assy DCA-25SSIU2 60 HZ- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25SSIU2 60 HZ- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25SSIU2 60 HZ- Muffler Assy M1333201703 06023003908970420280 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy Enclosure Assy DCA-25SSIU2 60 HZ- Enclosure AssyM1413400004 M1413002802M1423001802 M1493104903Enclosure ASSY.CONT DCA-25SSIU2 60 HZ- Enclosure ASSY.M1453003803 001690805533A M1493405604 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228900695 02289011700228900725 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550000204 M1550000104M1550001603 M1550017003Freightpolicy Terms and Conditions of Sale PartsPage Your Local Dealer is
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DCA-25SSIU2 specifications

The Multiquip DCA-25SSIU2 is a versatile and powerful diesel generator, designed to meet the needs of various industries while providing a reliable source of power. This model is particularly popular in construction, event management, and emergency backup supply applications. With its robust build and advanced features, the DCA-25SSIU2 stands out as a top choice for professionals seeking durability and efficiency.

One of the significant features of the DCA-25SSIU2 is its impressive power output. The generator delivers a continuous output of 25 kVA, making it suitable for powering heavy machinery, tools, and equipment. This model is equipped with a turbocharged, liquid-cooled YANMAR engine, known for its performance and fuel efficiency. The engine operates quietly, ensuring minimal noise pollution in sensitive environments.

Built to withstand harsh conditions, the DCA-25SSIU2 is housed in a sturdy steel frame enclosure. The design not only protects the generator from the elements but also reduces noise levels. The enclosure features a weather-resistant finish, making it ideal for both indoor and outdoor applications. Additionally, the unit's compact size allows for easy transportation and storage, which is an essential consideration for contractors on the go.

The DCA-25SSIU2 incorporates advanced technology to enhance performance and user experience. It features a digital control panel, offering intuitive monitoring of generator status, fuel consumption, and operational hours. Automatic voltage regulation ensures a stable output, protecting connected devices from voltage fluctuations.

Fuel efficiency is another highlight of this generator. The DCA-25SSIU2 operates on diesel, which is not only readily available but also provides a longer run time compared to gasoline generators. The large fuel tank capacity allows for extended periods of operation without frequent refueling.

Safety is a critical aspect of the DCA-25SSIU2. The generator is equipped with safety features such as low oil shut-off, overload protection, and a heavy-duty frame for stability. These elements ensure that the generator operates safely and reliably, even in demanding situations.

In conclusion, the Multiquip DCA-25SSIU2 diesel generator combines power, efficiency, and ruggedness. Its blend of advanced features, fuel efficiency, and safety make it an excellent choice for a wide range of applications. Whether for construction projects, outdoor events, or emergency power needs, the DCA-25SSIU2 stands as a testament to Multiquip's commitment to quality and innovation in the generator market.