Multiquip operation manual DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine, Engine does not start

Page 48

DCA-25SSIU2 (60 HZ)—TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 21 (Engine Troubleshooting) as a basic guideline for troubleshooting the Engine. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 21. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

No fuel?

Replenish fuel.

 

 

 

 

Air in the fuel system?

Bleed system.

 

 

 

 

Water in the fuel system?

Remove water from fuel tank.

 

 

 

 

Fuel pipe clogged?

Clean fuel pipe.

 

 

 

 

Fuel filter clogged?

Clean or change fuel filter.

 

 

 

 

Excessively high viscosity of

 

 

fuel or engine oil at low

Use the specified fuel or engine oil.

 

temperature?

 

 

 

 

 

Fuel with low cetane number?

Use the specified fuel.

Engine does not start.

 

 

Fuel leak due to loose injection

Tighten nut.

 

 

pipe retaining nut?

 

 

 

 

 

 

Injection nozzle clogged?

Clean injection nozzle.

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

 

 

 

 

Seizure of crankshaft, camshaft,

Repair or replace.

 

piston, cylinder liner or bearing?

 

 

 

 

 

 

Compression leak from

Replace head gasket, tighten cylinder head bolt, glow plug and

 

cylinder?

nozzle holder.

 

 

 

 

Piston ring and liner worn?

Replace.

 

 

 

 

Excessive valve clearance?

Adjust.

 

 

 

Starter does not run.

Starter malfunctioning?

Repair or replace.

 

 

Wiring disconnected?

Connect wiring.

 

 

 

 

PAGE 48 — DCA-25SSIU2 (60 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (01/27/06)

Image 48
Contents Parts List NO. M1870300804 Model DCA-25SSIU2Page Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-25SSIU2 60 HZ- Specifications DCA-25SSIU2 60 HZ- Dimensions TOP, Side and Front DimensionsDCA-25SSIU2 60 HZ Safety Message Alert Symbols Has been developed to provideDCA-25SSIU2 60 HZ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationBurns Electrical Safety DCA-25SSIU2 60 HZ- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-25SSIU2 60 HZ- Generator Decals Generator DecalsDCA-25SSIU2 60 HZ- Generator Decals DCA-25SSIU2 60 HZ- Installation DCA-25SSIU2 60 HZ- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-25SSIU2 60 HZ- General Information DCA-25SSIU2 60 HZ- Major Components Generator Major ComponentsDCA-25SSIU2 60 HZ- Generator Control Panel DCA-25SSIU2 60 HZ- Engine Operating Panel DCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-25SSIU2 60 HZ- Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-25SSIU2 60 HZ- Load Application Motors and motor-drivenVoltage Selector Switch DCA-25SSIU2 60 HZ- Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-25SSIU2 60 HZ- Gauge ReadingReading Amperage Three-Phase Position DCA-25SSIU2 60 HZ- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240/139 Output Terminal Lug VoltagesDCA-25SSIU2 60 HZ- Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-25SSIU2 60 HZ- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-25SSIU2 60 HZ- PRE-SETUP Refueling ProcedureRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWhen connecting battery do the following WiringDCA-25SSIU2 60 HZ- Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz DCA-25SSIU2 60 HZ- GEN. START-UP PROCEDURE/SHUTDOWN Turn the ignition switch key to the Stop positionRemove all loads from the generator DCA-25SSIU2 60 HZ- Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-25SSIU2 60 HZ- Maintenance To ensure adequate startingDCA-25SSIU2 60 HZ-TRAILER Maintenance Trailer MaintenanceDCA-25SSIU2 60 HZ-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-25SSIU2 60 HZ-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25SSIU2 60 HZ-TRAILERWIRING Diagram DCA-25SSIU2 60 HZ- Generatorwiring Diagram Generator Wiring DiagramDCA-25SSIU2 60 HZ- Enginewiring Diagram DCA-25SSIU2 60 HZ-TROUBLESHOOTING Generator Generator TroubleshootingDCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25SSIU2 60 HZ-TROUBLESHOOTING Engine Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-25SSIU2 60 HZ- Suggested Spare PartsDCA-25SSIU2 60 HZ- Generator Assy B1110200602 79610250040601822630 8001070003DCA-25SSIU2 60 HZ- Control BOX Assy M1213000902 06018704300021004075 0601842384Control BOX ASSY.CONT 0601808985 AC AMMETER, ACF-6 0~50A/100A5A 0601801040 06018068590601801041 0601840073DCA-25SSIU2 60 HZ- Engine Operating Panel Assy 8970444180 89440249800602103092 2A# 0601810245 BULB, E-10 T-10 DC18V 0602120095DCA-25SSIU2 60 HZ- Engine & Radiator Assy M1923200044 0602041210M1305200304 M1305200204DCA-25SSIU2 60 HZ- Engine & Radiator ASSY. 0602022561 06033065900603300285 0605511395 VALVE, XV500P-8 0603306395 Hose Joint 0602021070DCA-25SSIU2 60 HZ- Outputterminal Assy Output Terminal AssyM1230700003 M9220000004M9220000104 0039308000DCA-25SSIU2 60 HZ- Battery Assy 0602220185 M9310500014M9103000304 0602220920DCA-25SSIU2 60 HZ- Muffler Assy 0602300390 M13332017038970420280 M1333200014DCA-25SSIU2 60 HZ- Fuel Tank Assy DCA-25SSIU2 60 HZ- Fueltank Assy DCA-25SSIU2 60 HZ- Enclosure Assy Enclosure AssyM1413002802 M1413400004M1423001802 M1493104903DCA-25SSIU2 60 HZ- Enclosure ASSY. Enclosure ASSY.CONT0016908055 M145300380333A M1493405604 M1453003903DCA-25SSIU2 60 HZ- Rubber Seals Assy 0228901170 02289006950228900725 M1490300004DCA-25SSIU2 60 HZ- Nameplate and Decals M1550000104 M1550000204M1550001603 M1550017003Terms and Conditions of Sale Parts FreightpolicyPage Your Local Dealer is
Related manuals
Manual 82 pages 62.92 Kb