Multiquip operation manual DCA-100SSVU Rules for Safe Operation, General Safety

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DCA-100SSVU — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-100SSVUWhisperwatt™ AC Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine

to cool before performing service and maintenance functions. Contact with hot! components can cause serious burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the VOLVO Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents Parts List NO. M3870300704F Model DCA-100SSVU2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-100SSVU Specifications DCA-100SSVU Dimensions TOP, Side and Front DimensionsDCA-100SSVU Safety Message Alert Symbols Hazard SymbolsDCA-100SSVU Safety Message Alert Symbols General Safety DCA-100SSVU Rules for Safe OperationDCA-100SSVU Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-100SSVU Generator Decals Generator DecalsDCA-100SSVU Generator Decals Generator Decals Cont inuedDCA-100SSVU Installation Typical Generator Grounding ApplicationIndoor Installation DCA-100SSVU InstallationOutdoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-100SSVU Major Components Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-100SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadDCA-100SSVU Load Application Generator Amperage Voltage Selector SwitchGenerator OutputVoltages Gfci Receptacle Load CapabilityDCA-100SSVU Gauge Reading How to Read the Output Terminal GaugesReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-100SSVU Output Terminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-100SSVU Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages Lubrication Oil DCA-100SSVU SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-100SSVU Generator START-UP Procedure Manual Before StartingCoolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-100SSVU Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-100SSVU -TRAILER Maintenance Trailer MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes TireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-100SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-100SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-100SSVU Enginewiring Diagram Engine Wiring DiagramDCA-100SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-100SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-100SSVU Explanation of Code in Remarks ColumnDCA-100SSVU Suggested Spare Parts DescriptionDCA-100SSVU Generator Assy Generator AssyCoupling Disk Field AssyFAN HEX Head BoltDCA-100SSVU- Engine Operating Panel Assy Engine Operating Panel AssyWater Temperature Gauge SwitchEngine Speed Switch SWITCH, Panel LightDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Machine Screw Switch BoardCircuit BREAKER, 3P 250A Relay UnitControl BOX ASSY. CONT. S/N 7800001~7800129 Snap Ring Sensor TemperatureSET Screw RELAY, DC12VDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Control BOX ASSY. S/N 7800130~AND AboveDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Automatic Voltage ReulatorControl BOX ASSY. CONT. S/N 7800130~AND Above PYCA1 RELAY, LY-2D DC12VPTF08A LY2DUS12VDCDCA-100SSVU- Engine and Radiator Assy Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy DCA-100SSVU- Outputterminal Assy Output Terminal AssyTIE Bolt Terminal PanelOutput Terminal Bolt Terminal CoverDCA-100SSVU Actuator Assy Actuator AssyFlat Head Screw ActuatorActuator Bracket Throttle ThreadDCA-100SSVU- Battery Assy Battery AssyBattery Band BatteryBattery Sheet Battery Bolt SETDCA-100SSVU- Muffler Assy Muffler AssyCover MufflerGasket BracketDCA-100SSVU- Fueltank Assy Fuel Tank AssyTank Band Fuel TankCAP, Fuel Tank Supporter SheetDCA-100SSVU- Enclosure Assy Enclosure AssyFront Frame BaseUnder Cover Acoustic SheetDCA-100SSVU- Enclosure ASSY. Enclosure ASSY.Side Door Over COVER, Front FrameSplasher Panel DuctDCA-100SSVU- Rubber Seals Assy Rubber Seals Assy0228900785 DCA-100SSVU- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Battery GroupOutput Terminal Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Enclosure Group Muffler GroupFuel Tank Group EmblemEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.