Multiquip DCA-100SSVU operation manual Maintenance Safety, Battery Safety

Page 12

DCA-100SSVU — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents Parts List NO. M3870300704F Model DCA-100SSVU2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-100SSVU Specifications DCA-100SSVU Dimensions TOP, Side and Front DimensionsDCA-100SSVU Safety Message Alert Symbols Hazard SymbolsDCA-100SSVU Safety Message Alert Symbols General Safety DCA-100SSVU Rules for Safe OperationElectrical Safety DCA-100SSVU Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-100SSVU Generator Decals Generator DecalsDCA-100SSVU Generator Decals Generator Decals Cont inuedDCA-100SSVU Installation Typical Generator Grounding ApplicationDCA-100SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-100SSVU Major Components Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-100SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-100SSVU Load Application Voltage Selector Switch Generator OutputVoltagesGenerator Amperage Gfci Receptacle Load CapabilityHow to Read the Output Terminal Gauges DCA-100SSVU Gauge ReadingReading Amperage Three-Phase Position DCA-100SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug VoltagesDCA-100SSVU Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-100SSVU Generator START-UP Procedure Manual Before StartingCoolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-100SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-100SSVU -TRAILER Maintenance Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes Tires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-100SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-100SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-100SSVU Enginewiring Diagram Engine Wiring DiagramDCA-100SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-100SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-100SSVU Explanation of Code in Remarks ColumnDCA-100SSVU Suggested Spare Parts DescriptionDCA-100SSVU Generator Assy Generator AssyField Assy FANCoupling Disk HEX Head BoltDCA-100SSVU- Engine Operating Panel Assy Engine Operating Panel AssySwitch Engine Speed SwitchWater Temperature Gauge SWITCH, Panel LightDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Switch Board Circuit BREAKER, 3P 250AMachine Screw Relay UnitControl BOX ASSY. CONT. S/N 7800001~7800129 Sensor Temperature SET ScrewSnap Ring RELAY, DC12VDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Control BOX ASSY. S/N 7800130~AND AboveDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Automatic Voltage ReulatorControl BOX ASSY. CONT. S/N 7800130~AND Above RELAY, LY-2D DC12V PTF08APYCA1 LY2DUS12VDCDCA-100SSVU- Engine and Radiator Assy Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy DCA-100SSVU- Outputterminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Bolt Terminal CoverDCA-100SSVU Actuator Assy Actuator AssyActuator Actuator BracketFlat Head Screw Throttle ThreadDCA-100SSVU- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery Bolt SETDCA-100SSVU- Muffler Assy Muffler AssyMuffler GasketCover BracketDCA-100SSVU- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankTank Band Supporter SheetDCA-100SSVU- Enclosure Assy Enclosure AssyBase Under CoverFront Frame Acoustic SheetDCA-100SSVU- Enclosure ASSY. Enclosure ASSY.Over COVER, Front Frame Splasher PanelSide Door DuctDCA-100SSVU- Rubber Seals Assy Rubber Seals Assy0228900785 DCA-100SSVU- Nameplate and Decals Assy Nameplate and Decals AssyBattery Group Engine & Radiator GroupOutput Terminal Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Muffler Group Fuel Tank GroupEnclosure Group EmblemEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.