Multiquip DCA-100SSVU operation manual Table of Contents

Page 4

MQ POWER DCA-100SSVU

WHISPERWATTTM GENERATOR

California Proposition 65 Warning

2

Here's How To Get Help

3

Table Of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Message Alert Symbols

8-9

Rules for Safe Operation

10-13

Generator Decals

14-15

Installation

16-17

General Information

18

Major Components

19

Generator Control Panel

21

Engine Operating Panel

22-23

Output Terminal Panel Familiarization

24-26

Load Application

27

Generator Outputs

28

Gauge Reading

29

Output Terminal Panel Connections

30-31

Pre-Setup

32-35

Generator Start-up Procedure (Manual)

36-37

Generator Start-up Procedure (Auto Mode)

38

Generator Shut-Down Procedure

39

Maintenance (Engine)

40-41

Jacket Water Heater/battery Charger (Option)

42

Maintenance (Trailer)

43-46

Trailer Wiring Diagram

47

Generator Wiring Diagram

48

Engine Wiring Diagram

49

Generator Troubleshooting

50

Engine Controller Troubleshooting

51

Explanation of Code in Remarks Column

52

Suggested Spare Parts

53

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly

54-55

Engine Operating Panel Assembly

56-57

Control Box Assembly (S/N 7800129 and Below)

58-61

Control Box Assembly (S/N 7800130 and Above)

62-65

Engine and Radiator Assembly

66-67

Output Terminal Assembly

68-69

Actuator Assembly

70-71

Battery Assembly

72-73

Muffler Assembly

74-75

Fuel Tank Assembly

76-77

Enclosure Assembly

78-81

Rubber Seals Assembly

82-83

Nameplate and Decals

84-87

Terms and Condition of Sale — Parts

88

Specification and part

NOTEnumber are subject to change without notice.

PAGE 4 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents Parts List NO. M3870300704F Model DCA-100SSVU2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-100SSVU Specifications DCA-100SSVU Dimensions TOP, Side and Front DimensionsDCA-100SSVU Safety Message Alert Symbols Hazard SymbolsDCA-100SSVU Safety Message Alert Symbols General Safety DCA-100SSVU Rules for Safe OperationDCA-100SSVU Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-100SSVU Generator Decals Generator DecalsDCA-100SSVU Generator Decals Generator Decals Cont inuedDCA-100SSVU Installation Typical Generator Grounding ApplicationDCA-100SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-100SSVU Major Components Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-100SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadDCA-100SSVU Load Application Voltage Selector Switch Generator OutputVoltagesGenerator Amperage Gfci Receptacle Load CapabilityDCA-100SSVU Gauge Reading How to Read the Output Terminal GaugesReading Amperage Three-Phase Position DCA-100SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-100SSVU Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-100SSVU Generator START-UP Procedure Manual Before StartingCoolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-100SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-100SSVU -TRAILER Maintenance Trailer MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes TireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-100SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-100SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-100SSVU Enginewiring Diagram Engine Wiring DiagramDCA-100SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-100SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-100SSVU Explanation of Code in Remarks ColumnDCA-100SSVU Suggested Spare Parts DescriptionDCA-100SSVU Generator Assy Generator AssyField Assy FANCoupling Disk HEX Head BoltDCA-100SSVU- Engine Operating Panel Assy Engine Operating Panel AssySwitch Engine Speed SwitchWater Temperature Gauge SWITCH, Panel LightDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Switch Board Circuit BREAKER, 3P 250AMachine Screw Relay UnitControl BOX ASSY. CONT. S/N 7800001~7800129 Sensor Temperature SET ScrewSnap Ring RELAY, DC12VDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Control BOX ASSY. S/N 7800130~AND AboveDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Automatic Voltage ReulatorControl BOX ASSY. CONT. S/N 7800130~AND Above RELAY, LY-2D DC12V PTF08APYCA1 LY2DUS12VDCDCA-100SSVU- Engine and Radiator Assy Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy DCA-100SSVU- Outputterminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Bolt Terminal CoverDCA-100SSVU Actuator Assy Actuator AssyActuator Actuator BracketFlat Head Screw Throttle ThreadDCA-100SSVU- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery Bolt SETDCA-100SSVU- Muffler Assy Muffler AssyMuffler GasketCover BracketDCA-100SSVU- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankTank Band Supporter SheetDCA-100SSVU- Enclosure Assy Enclosure AssyBase Under CoverFront Frame Acoustic SheetDCA-100SSVU- Enclosure ASSY. Enclosure ASSY.Over COVER, Front Frame Splasher PanelSide Door DuctDCA-100SSVU- Rubber Seals Assy Rubber Seals Assy0228900785 DCA-100SSVU- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Battery GroupOutput Terminal Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Muffler Group Fuel Tank GroupEnclosure Group EmblemEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.