Multiquip operation manual DCA-100SSVU Engine Operating Panel

Page 23

DCA-100SSVU — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-100SSVU Engine Operating Panel (Figure 7).

1.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 44 to 73 psi. (303~503 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4.WaterTemperature Gauge – During normal operation this gauge be should read between 165° and 203°F.

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Engine Speed Switch – This switch controls the speed of the engine (low/high).

9.Auto On/Off Engine Controller (MPEC) –

This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected.When a fault has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator. During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging.

If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.MPEC Control Switch – This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this switch is set to the MANUAL position, the generator will start immediately.

If the generator is to be connected to a building’s AC power source via an automatic transfer switch (isolation), place the switch in the AUTO position. In this position, should an outage occur, the automatic transfer switch (ATS) will start the generator automatically via the generator’s auto-start contacts connected to the ATS’s start contacts. Please refer to your ATS installation manual for further instructions for the correct installation of the auto-start contacts of the generator to the ATS.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 239°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 23

Image 23
Contents Model DCA-100SSVU Parts List NO. M3870300704F2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-100SSVU Specifications Dimensions DCA-100SSVU Dimensions TOP, Side and FrontHazard Symbols DCA-100SSVU Safety Message Alert SymbolsDCA-100SSVU Safety Message Alert Symbols DCA-100SSVU Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-100SSVU Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-100SSVU Generator DecalsGenerator Decals Cont inued DCA-100SSVU Generator DecalsTypical Generator Grounding Application DCA-100SSVU InstallationMounting DCA-100SSVU InstallationOutdoor Installation Indoor InstallationOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-100SSVU Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel Output Terminal Familiarization DCA-100SSVU Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-100SSVU Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-100SSVU Load Application Single Phase LoadThree Phase Load Gfci Receptacle Load Capability Voltage Selector SwitchGenerator OutputVoltages Generator AmperageReading Amperage How to Read the Output Terminal GaugesDCA-100SSVU Gauge Reading 3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionDCA-100SSVU Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages Fuel Check DCA-100SSVU SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringBefore Starting DCA-100SSVU Generator START-UP Procedure ManualNo Load Coolant Temperature GaugeMpec Control Switch Auto Starting Auto ModeEmergency Shutdown Procedure Normal Shutdown ProcedureDCA-100SSVU Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelBattery Charger JacketWater Heater Power Connections Trailer Maintenance DCA-100SSVU -TRAILER MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes Suspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements DCA-100SSVU -TRAILER MaintenanceTrailer/Towing Vehicle Wiring Diagram DCA-100SSVU -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-100SSVU Generatorwiring DiagramEngine Wiring Diagram DCA-100SSVU Enginewiring DiagramGenerator Troubleshooting DCA-100SSVU -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-100SSVU -TROUBLESHOOTING Engine ControllerDCA-100SSVU Explanation of Code in Remarks Column Sample Parts ListDescription DCA-100SSVU Suggested Spare PartsGenerator Assy DCA-100SSVU Generator AssyHEX Head Bolt Field AssyFAN Coupling DiskEngine Operating Panel Assy DCA-100SSVU- Engine Operating Panel AssySWITCH, Panel Light SwitchEngine Speed Switch Water Temperature GaugeDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Relay Unit Switch BoardCircuit BREAKER, 3P 250A Machine ScrewControl BOX ASSY. CONT. S/N 7800001~7800129 RELAY, DC12V Sensor TemperatureSET Screw Snap RingControl BOX ASSY. S/N 7800130~AND Above DCA-100SSVU- Control BOX ASSY. S/N 78000130 and AboveAutomatic Voltage Reulator DCA-100SSVU- Control BOX ASSY. S/N 78000130 and AboveControl BOX ASSY. CONT. S/N 7800130~AND Above LY2DUS12VDC RELAY, LY-2D DC12VPTF08A PYCA1Engine and Radiator Assy DCA-100SSVU- Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy Output Terminal Assy DCA-100SSVU- Outputterminal AssyTerminal Cover Terminal PanelOutput Terminal Bolt TIE BoltActuator Assy DCA-100SSVU Actuator AssyThrottle Thread ActuatorActuator Bracket Flat Head ScrewBattery Assy DCA-100SSVU- Battery AssyBattery Bolt SET BatteryBattery Sheet Battery BandMuffler Assy DCA-100SSVU- Muffler AssyBracket MufflerGasket CoverFuel Tank Assy DCA-100SSVU- Fueltank AssySupporter Sheet Fuel TankCAP, Fuel Tank Tank BandEnclosure Assy DCA-100SSVU- Enclosure AssyAcoustic Sheet BaseUnder Cover Front FrameEnclosure ASSY. DCA-100SSVU- Enclosure ASSY.Duct Over COVER, Front FrameSplasher Panel Side DoorRubber Seals Assy DCA-100SSVU- Rubber Seals Assy0228900785 Nameplate and Decals Assy DCA-100SSVU- Nameplate and Decals AssyOutput Terminal Group Battery GroupEngine & Radiator Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Emblem Muffler GroupFuel Tank Group Enclosure GroupEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.