Multiquip operation manual DCA-100SSVU Maintenance

Page 40

DCA-100SSVU — MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

PAGE 40 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents Parts List NO. M3870300704F Model DCA-100SSVU2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-100SSVU Specifications DCA-100SSVU Dimensions TOP, Side and Front DimensionsDCA-100SSVU Safety Message Alert Symbols Hazard SymbolsDCA-100SSVU Safety Message Alert Symbols General Safety DCA-100SSVU Rules for Safe OperationDCA-100SSVU Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-100SSVU Generator Decals Generator DecalsDCA-100SSVU Generator Decals Generator Decals Cont inuedDCA-100SSVU Installation Typical Generator Grounding ApplicationDCA-100SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-100SSVU Major Components Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-100SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadDCA-100SSVU Load Application Voltage Selector Switch Generator OutputVoltagesGenerator Amperage Gfci Receptacle Load CapabilityDCA-100SSVU Gauge Reading How to Read the Output Terminal GaugesReading Amperage Three-Phase Position DCA-100SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-100SSVU Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-100SSVU Generator START-UP Procedure Manual Before StartingCoolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-100SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-100SSVU -TRAILER Maintenance Trailer MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes TireWear/Inflation Tires/Wheels/Lug NutsSuspension DCA-100SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-100SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-100SSVU Enginewiring Diagram Engine Wiring DiagramDCA-100SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-100SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-100SSVU Explanation of Code in Remarks ColumnDCA-100SSVU Suggested Spare Parts DescriptionDCA-100SSVU Generator Assy Generator AssyField Assy FANCoupling Disk HEX Head BoltDCA-100SSVU- Engine Operating Panel Assy Engine Operating Panel AssySwitch Engine Speed SwitchWater Temperature Gauge SWITCH, Panel LightDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Switch Board Circuit BREAKER, 3P 250AMachine Screw Relay UnitControl BOX ASSY. CONT. S/N 7800001~7800129 Sensor Temperature SET ScrewSnap Ring RELAY, DC12VDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Control BOX ASSY. S/N 7800130~AND AboveDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Automatic Voltage ReulatorControl BOX ASSY. CONT. S/N 7800130~AND Above RELAY, LY-2D DC12V PTF08APYCA1 LY2DUS12VDCDCA-100SSVU- Engine and Radiator Assy Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy DCA-100SSVU- Outputterminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Bolt Terminal CoverDCA-100SSVU Actuator Assy Actuator AssyActuator Actuator BracketFlat Head Screw Throttle ThreadDCA-100SSVU- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery Bolt SETDCA-100SSVU- Muffler Assy Muffler AssyMuffler GasketCover BracketDCA-100SSVU- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankTank Band Supporter SheetDCA-100SSVU- Enclosure Assy Enclosure AssyBase Under CoverFront Frame Acoustic SheetDCA-100SSVU- Enclosure ASSY. Enclosure ASSY.Over COVER, Front Frame Splasher PanelSide Door DuctDCA-100SSVU- Rubber Seals Assy Rubber Seals Assy0228900785 DCA-100SSVU- Nameplate and Decals Assy Nameplate and Decals AssyEngine & Radiator Group Battery GroupOutput Terminal Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Muffler Group Fuel Tank GroupEnclosure Group EmblemEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.