Multiquip operation manual DCA-100SSVU Setup, Circuit Breakers, Lubrication Oil, Fuel Check

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Circuit Breakers

To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 9 for proper selection of engine oil.

DCA-100SSVU — SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Volvo Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 31). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 31. Internal Fuel Tank System

PAGE 32 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07)

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Contents Parts List NO. M3870300704F Model DCA-100SSVU2 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-100SSVU Specifications DCA-100SSVU Dimensions TOP, Side and Front DimensionsDCA-100SSVU Safety Message Alert Symbols Hazard SymbolsDCA-100SSVU Safety Message Alert Symbols General Safety DCA-100SSVU Rules for Safe OperationGenerator Grounding Electrical SafetyDCA-100SSVU Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-100SSVU Generator Decals Generator DecalsDCA-100SSVU Generator Decals Generator Decals Cont inuedDCA-100SSVU Installation Typical Generator Grounding ApplicationDCA-100SSVU Installation Outdoor InstallationIndoor Installation MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-100SSVU Major Components Major Components20 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 DCA-100SSVU Generator Control Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Engine Operating Panel DCA-100SSVU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-100SSVU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-100SSVU Load Application Single Phase LoadThree Phase Load Voltage Selector Switch Generator OutputVoltagesGenerator Amperage Gfci Receptacle Load CapabilityReading Amperage How to Read the Output Terminal GaugesDCA-100SSVU Gauge Reading Three-Phase Position DCA-100SSVU Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-100SSVU Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages DCA-100SSVU Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-100SSVU Generator START-UP Procedure Manual Before StartingCoolant Temperature Gauge No LoadStarting Auto Mode Mpec Control Switch AutoNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-100SSVU Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections DCA-100SSVU -TRAILER Maintenance Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes Suspension Tires/Wheels/Lug NutsTireWear/Inflation DCA-100SSVU -TRAILER Maintenance Lug Nut Torque RequirementsDCA-100SSVU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-100SSVU Generatorwiring Diagram Generator Wiring DiagramDCA-100SSVU Enginewiring Diagram Engine Wiring DiagramDCA-100SSVU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-100SSVU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecSample Parts List DCA-100SSVU Explanation of Code in Remarks ColumnDCA-100SSVU Suggested Spare Parts DescriptionDCA-100SSVU Generator Assy Generator AssyField Assy FANCoupling Disk HEX Head BoltDCA-100SSVU- Engine Operating Panel Assy Engine Operating Panel AssySwitch Engine Speed SwitchWater Temperature Gauge SWITCH, Panel LightDCA-100SSVU- Control BOX ASSY. S/N 78000001~78000129 Switch Board Circuit BREAKER, 3P 250AMachine Screw Relay UnitControl BOX ASSY. CONT. S/N 7800001~7800129 Sensor Temperature SET ScrewSnap Ring RELAY, DC12VDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Control BOX ASSY. S/N 7800130~AND AboveDCA-100SSVU- Control BOX ASSY. S/N 78000130 and Above Automatic Voltage ReulatorControl BOX ASSY. CONT. S/N 7800130~AND Above RELAY, LY-2D DC12V PTF08APYCA1 LY2DUS12VDCDCA-100SSVU- Engine and Radiator Assy Engine and Radiator AssyDCA-100SSVU- Engine and Radiator Assy DCA-100SSVU- Outputterminal Assy Output Terminal AssyTerminal Panel Output Terminal BoltTIE Bolt Terminal CoverDCA-100SSVU Actuator Assy Actuator AssyActuator Actuator BracketFlat Head Screw Throttle ThreadDCA-100SSVU- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery Bolt SETDCA-100SSVU- Muffler Assy Muffler AssyMuffler GasketCover BracketDCA-100SSVU- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankTank Band Supporter SheetDCA-100SSVU- Enclosure Assy Enclosure AssyBase Under CoverFront Frame Acoustic SheetDCA-100SSVU- Enclosure ASSY. Enclosure ASSY.Over COVER, Front Frame Splasher PanelSide Door DuctDCA-100SSVU- Rubber Seals Assy Rubber Seals Assy0228900785 DCA-100SSVU- Nameplate and Decals Assy Nameplate and Decals AssyOutput Terminal Group Battery GroupEngine & Radiator Group 86 DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Muffler Group Fuel Tank GroupEnclosure Group EmblemEffectiveOctober 1, 2002 Terms and Conditions of Sale Parts DCA-100SSVU- Operation and Parts Manual REV. #0 11/05/07 Your Local Dealer is

DCA-100SSVU specifications

The Multiquip DCA-100SSVU is a powerful and versatile portable generator that is designed to meet the needs of a wide range of applications. Ideal for construction sites, events, and emergency power needs, this generator combines reliability with excellent performance.

One of the standout features of the DCA-100SSVU is its robust 100 kVA output, making it suitable for powering larger equipment and multiple tools simultaneously. This generator is equipped with a rugged and durable construction, ensuring it can withstand the rigors of outdoor use. Its compact design allows for easy transport and placement in tight spaces, making it an ideal choice for contractors and event planners who need a reliable power source.

The DCA-100SSVU utilizes a highly efficient diesel engine, which not only provides high performance but also ensures lower fuel consumption compared to traditional gasoline generators. This fuel efficiency translates into cost savings over time, especially for users who need extended run times. Furthermore, the generator boasts a large fuel tank capacity, allowing for longer operational periods between refuels, enhancing productivity at job sites.

In terms of technology, the DCA-100SSVU incorporates advanced sound attenuation features that significantly reduce noise levels, making it suitable for use in noise-sensitive environments such as urban areas or residential neighborhoods. Its low noise operation is not only beneficial for compliance with local regulations but also for maintaining a comfortable working environment.

The generator also comes with a user-friendly control panel, equipped with indicators for monitoring fuel levels, output voltage, and engine status, ensuring that operators can easily manage the generator's performance. This intuitive design minimizes the learning curve for new users and enhances operational efficiency.

Safety features are paramount in the DCA-100SSVU design. It includes protective circuits against overloads and short circuits, ensuring that both the generator and connected equipment remain safe during operation. Moreover, the generator is designed with ample ventilation, preventing overheating and ensuring reliable performance even in demanding conditions.

In summary, the Multiquip DCA-100SSVU is a reliable and efficient portable generator that offers impressive power output, fuel efficiency, low noise levels, and a host of user-friendly features. It is an excellent choice for professionals who require a dependable power source for various applications, making it a standout option in the generator market.