Miller Electric 6000 Dimensions, Weights, And Operating Angles, Be damaged or unit could tip

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4-2. Dimensions, Weights, And Operating Angles

 

 

 

 

Dimensions

 

 

 

 

Height

20-3/4 in (527 mm)

D

 

 

 

Width

22-3/4 in (577 mm)

 

 

 

 

Depth

31-1/4 in (793 mm)

B

 

Y Do not exceed tilt angles or engine could

 

 

 

be damaged or unit could tip.

 

A

31-1/4 in (793 mm)

 

 

 

 

 

Y Do not move or operate unit where it

B

10-1/2 in (268 mm)

 

 

 

 

could tip.

 

C

13-45/64 in (348 mm)

 

 

 

 

D

22-3/4 in (577 mm)

A

 

 

 

 

 

 

 

E

1-3/4 in (44 mm)

C

 

 

 

 

 

 

 

F

19-1/2 in (495 mm)

 

 

 

 

G

13/32 in (10 mm) Dia.

 

 

°

15°

 

 

 

 

 

Weight

 

 

15

 

 

G

 

15°

°

 

 

4

 

Kohler: 265 lb (120 kg)

Holes

 

15

 

 

 

 

 

 

 

Honda Electric-Start Model:

F

 

 

 

 

278 lb (126 kg)

E

 

 

 

Honda Recoil-Start Model:

Engine End

 

 

802 524-A

 

253 lb (114 kg)

802 096

 

 

 

 

4-3. Fuel Consumption (Kohler-Powered Units)

. Fuel consumption at low idle

(2000 rpm): 0.2 U.S. gal/hr.

60 HZ−WELD

60 HZ−AUX

50 HZ−AUX

50 HZ−WELD

HIGH IDLE

198 575

OM-499 Page 10

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Contents Description OM-499Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe LA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator PowerDo not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tipDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINGrounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units Oil+ − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Electric-Start Models Only Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable Sizes50 Hz 60 Hz Controls Kohler-Powered Units− Operating the Welding Generator 60 Hz 50 Hz Controls Honda-Powered Units See SectionRecoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW Generator Power Panel 495 218 USA− Operating Auxiliary Equipment South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500W− Maintenance Maintenance Label50 h Routine Maintenance20 h 100 hWeld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed AdjustmentPilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveGenerator Power − TroubleshootingTroubleshooting WeldingEngine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1− Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 − Generator Power Guidelines Selecting EquipmentEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department