Miller Electric
6000
manual
Wiring Diagram For Auxiliary Power Panels 1
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Maintenance
Stick Welding Procedure
Weld/Power Speed Adjustment
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201
026-A
Figure
10-3.
Wiring Diagram For Auxiliary Power Panels (1 Of 2)
OM-499
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Return To Table Of Contents
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Contents
OM-499
Processes
Description
From Miller to You
Table of Contents
Page
Symbol Usage
Arc Welding Hazards
Engine Hazards
Compressed Air Hazards
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Radiation can cause interference
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoque r des blessures
Principales normes de sécurité
Information sur les champs électromagnétiques
− Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Welding Weld Output Rated Maximum Generator Power
Dimensions, Weights, And Operating Angles
Fuel Consumption Kohler-Powered Units
Do not move or operate unit where it
Be damaged or unit could tip
Fuel Consumption Honda-Powered Units
Exceeding duty cycle can damage unit and void warranty
Duty Cycle
Continuous Welding
Generator Power Curves
Hz Model
Volt-Ampere Curves
MAX MID MIN
− Installation
Installing Welding Generator
Grounding Generator To Truck Or Trailer Frame
Grounding Generator When Supplying Building Systems
Engine Prestart Checks Kohler-Powered Units
Fuel
Oil
Engine Prestart Checks Honda-Powered Units
Connecting The Battery Electric-Start Models Only
+ −
Connect negative − cable last
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
Controls Kohler-Powered Units
− Operating the Welding Generator
50 Hz 60 Hz
Controls Honda-Powered Units See Section
Recoil-Start 2Electric-Start
60 Hz 50 Hz
Description Of Controls Honda-Powered Units See Section
Generator Power Panel 495 218 USA
− Operating Auxiliary Equipment
120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW
Optional Generator Power Panels
Generator Power Panel 495
South Africa South America
Australia Europe Asia
Generator Power Panel Ratings
It exceeds 5500W
− Maintenance
Maintenance Label
Routine Maintenance
20 h
50 h
100 h
Overload Protection Honda-Powered Units
Adjusting Engine Speed Kohler-Powered Units
Weld/Power Speed Adjustment
Idle Speed Adjustment
Adjusting Engine Speed Honda-Powered Units
Throttle Control Lever Adjustment Screw
Pilot Screw Throttle Stop Screw
Stop engine. Close fuel valve
− Troubleshooting
Troubleshooting
Generator Power
Welding
Check battery voltage electric-start models only
Viscosity oil for operating temperature
Engine
Circuit board PC1
− Electrical Diagrams
Circuit Diagram For Welding Generator 1
Circuit Diagram For Welding Generator 2
Wiring Diagram For Auxiliary Power Panels 1
Wiring Diagram For Auxiliary Power Panels 2
− Generator Power Guidelines
Selecting Equipment
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Volts 115 Amps Resistive Load
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Typical Connections To Supply Standby Power
Work like a Pro
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Stick Welding Procedure
Weld current starts when electrode touches work- piece
− Stick Welding Smaw Guidelines
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Striking an Arc − Tapping Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
10-30 9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
16 in 1.6 mm Tack Welds
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Weld Test
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Excessive Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
− Parts List
Main Assembly
Dia Part
Dia Part Mkgs Description Quantity
Generator Power Panels
Item Dia Part Mkgs Description Quantity
Work like a Pro
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
Transportation Department
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