Miller Electric
6000
manual
Wiring Diagram For Auxiliary Power Panels 2
Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Maintenance
Stick Welding Procedure
Weld/Power Speed Adjustment
Page 37
201
026-A
Figure
10-4.
Wiring Diagram For Auxiliary Power Panels (2 Of 2)
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OM-499
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Contents
Processes
OM-499
Description
From Miller to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Engine Hazards
Compressed Air Hazards
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Radiation can cause interference
− Consignes DE Sécurité − Lire Avant Utilisation
Signification des symboles
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoque r des blessures
Information sur les champs électromagnétiques
Principales normes de sécurité
Symbol Definitions
− Specifications
Weld, Power, And Engine Specifications
Welding Weld Output Rated Maximum Generator Power
Fuel Consumption Kohler-Powered Units
Dimensions, Weights, And Operating Angles
Do not move or operate unit where it
Be damaged or unit could tip
Exceeding duty cycle can damage unit and void warranty
Fuel Consumption Honda-Powered Units
Duty Cycle
Continuous Welding
Hz Model
Generator Power Curves
MAX MID MIN
Volt-Ampere Curves
Installing Welding Generator
− Installation
Grounding Generator To Truck Or Trailer Frame
Engine Prestart Checks Kohler-Powered Units
Grounding Generator When Supplying Building Systems
Fuel
Oil
Connecting The Battery Electric-Start Models Only
Engine Prestart Checks Honda-Powered Units
+ −
Connect negative − cable last
Selecting Weld Cable Sizes
Connecting To Weld Output Terminals
− Operating the Welding Generator
Controls Kohler-Powered Units
50 Hz 60 Hz
Recoil-Start 2Electric-Start
Controls Honda-Powered Units See Section
60 Hz 50 Hz
Description Of Controls Honda-Powered Units See Section
− Operating Auxiliary Equipment
Generator Power Panel 495 218 USA
120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW
Generator Power Panel 495
Optional Generator Power Panels
South Africa South America
Australia Europe Asia
It exceeds 5500W
Generator Power Panel Ratings
Maintenance Label
− Maintenance
20 h
Routine Maintenance
50 h
100 h
Adjusting Engine Speed Kohler-Powered Units
Overload Protection Honda-Powered Units
Weld/Power Speed Adjustment
Idle Speed Adjustment
Throttle Control Lever Adjustment Screw
Adjusting Engine Speed Honda-Powered Units
Pilot Screw Throttle Stop Screw
Stop engine. Close fuel valve
Troubleshooting
− Troubleshooting
Generator Power
Welding
Viscosity oil for operating temperature
Check battery voltage electric-start models only
Engine
Circuit board PC1
Circuit Diagram For Welding Generator 1
− Electrical Diagrams
Circuit Diagram For Welding Generator 2
Wiring Diagram For Auxiliary Power Panels 1
Wiring Diagram For Auxiliary Power Panels 2
Selecting Equipment
− Generator Power Guidelines
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Earth ground if supplying
Volts 115 Amps Resistive Load
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Work like a Pro
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
Weld current starts when electrode touches work- piece
Stick Welding Procedure
− Stick Welding Smaw Guidelines
Striking an Arc − Scratch Start Technique
Electrode and Amperage Selection Chart
Striking an Arc − Tapping Technique
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Positioning Electrode Holder
10-30 9090 End View of Work Angle
Electrode Movement During Welding
Conditions That Affect Weld Bead Shape
Lap Joint
Butt Joints
Tee Joint
16 in 1.6 mm Tack Welds
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Weld Test
Possible Causes Corrective Actions
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Excessive Penetration
Troubleshooting − Waviness Of Bead
Troubleshooting − Burn-Through
Troubleshooting − Distortion
Main Assembly
− Parts List
Dia Part
Dia Part Mkgs Description Quantity
Generator Power Panels
Item Dia Part Mkgs Description Quantity
Work like a Pro
Your distributor also gives
Service
Support
For assistance in filing or settling claims, contact
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
Transportation Department
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